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JAYESH C S PAI
UNIT I
INTRODUCTION
DEFINITION OF A ROBOT
LAWS OF ROBOTICS
Asimov proposed three Laws of Robotics
Law 1: A robot may not injure a human being or
through inaction, allow a human being to come to
harm
Law 2: A robot must obey orders given to it by
human beings, except where such orders would
conflict with a higher order law
Law 3: A robot must protect its own existence as
long as such protection does not conflict with a
higher order law
ROBOT ANATOMY
WRIST
Wrist assembly is attached to end-of-arm
End effector is attached to wrist assembly
Function of wrist assembly is to orient end
effector
Body-and-arm determines global position of
end effector
Two or three degrees of freedom:
Roll
Pitch
Yaw
ROBOT CONFIGURATIONS
CARTESIAN/RECTANGULAR
MANIPULATOR
CYLINDRICAL MANIPULATOR
Rotation about the base or shoulder. ()
up and down (z)
in and out (R)
POLAR OR SPHERICAL
MANIPULATOR
rotation
SCARA ROBOT
Applications
pick and place type operations
palletizing
machine loading
CONTROLLED PATH
Controlled Path: It is a specialized control
method that is a part of general category of a
point-to-point robot but with more precise
control.
The controlled path robot ensures that the robot
will describe the right segment between two
taught points.
Controlled-path is a calculated method and is
desired when the manipulator must move in the
perfect path motion.
UNIT II
CLOSED-LOOP CONTROL
SYSTEMS
MULTIVARIABLE CONTROL
SYSTEMS
MANIPULATORS
DEGREES OF FREEDOM
Degree of Freedom is the number of independent
relative motion in the form of translation and
rotation
The body in space has got the maximum of 6
degrees of motion(3 translatory & 3 rotary motions)
Each Translatory has 1 DOF and each Rotary has 1
DOF
POSITIONING
ORIENTING
KINEMATICS
END-OF-ARM-TOOLING
This general class of devices is also called end-ofarm tooling (EOAT).
Robot end-of-arm tooling is not limited to various
kinds of gripping devices.
Grippers not available by default in generalpurpose robots
In some situations, a robot must change its
gripper during its task. If so, the robot's wrist
must be fitted with a quick-disconnect device.
GRIPPERS
Grippers are end effectors used to grasp and
manipulate objects.
Just like a hand, a gripper enables holding,
tightening, handling and releasing of an object.
A gripper can be attached to a robot or it can be
part of a fixed automation system
MECHANICAL GRIPPER
VACUUM GRIPPER
GRIPPER ACTUATION
Manual: Actuated by hand crank, wheel, levers,
or other manual or mechanical means.
Electric: Grippers fingers or jaws actuated by
electric motor, solenoid, etc.
Pneumatic: Gripper is actuated by compressed
air acting on a cylinder or vanes.
Hydraulic: Gripper is actuated by hydraulic fluid
acting on a cylinder or vanes.
ELECTRIC GRIPPER
HYDRAULIC GRIPPER
PNEUMATIC GRIPPER
SENSOR
SENSOR TYPES
A. Based on power requirement:
1. Active: require external power, called excitation
signal, for the operation
2. Passive: directly generate electrical signal in
response to the external stimulus
B. Based on sensor placement:
1. Contact sensors
2. Non-contact sensors
Light
Presence, color, intensity, content (mod), direction
Sound
Presence, frequency, intensity, content (mod), direction
Heat
Temperature, wavelength, magnitude, direction
Chemicals
Presence, concentration, identity, etc.
Object Proximity
Presence/absence, distance, bearing, color, etc.
Physical orientation/attitude/position
Magnitude, pitch, roll, yaw, coordinates, etc.
Magnetic & Electric Fields
Presence, magnitude, orientation, content (mod)
Resistance (electrical, indirectly via V/I)
Presence, magnitude, etc.
Capacitance (via excitation/oscillation)
Presence, magnitude, etc.
Inductance (via excitation/oscillation)
Presence, magnitude, etc.
PROXIMITY SENSOR
FORCE SENSOR
TORQUE SENSORS
Torque is measured by either sensing the actual shaft
deflection caused by a twisting force, or by detecting the
effects of this deflection.
The surface of a shaft under torque will experience
compression and tension, as shown in Figure.
To measure torque, strain gage elements usually are
mounted in pairs on the shaft, one gauge measuring the
increase in length (in the direction in which the surface
is under tension), the other measuring the decrease in
length in the other direction.
TACTILE SENSOR
Tactile sensor are devices which measures the
parameters of a contact between the sensor and an
object.
A tactile sensor consists of an array of touch sensitive
sites, the sites may be capable of measuring more than
one property.
The contact forces measured by a sensor are able to
convey a large amount of information about the state of
a grip.
Texture, slip, impact and other contact conditions
generate force and position signatures, that can be used
to identify the state of a manipulation.
FORCE/TORQUE
MEASUREMENT
Force and torque measurement finds application in
many practical and experimental studies as well as
in control applications.
Force-motion causality. When measuring force, it
can be critical to understand whether force is the
input or output to the sensor.
Design of a force sensors relies on deflection, so
measurement of motion or displacement can be
used to measure force, and in this way the two are
intimately related.
DESIGN
OF A FORCE SENSOR
Consider a simple sensor that is to be developed to
measure a reaction force at the base of a spring, as
shown below.
SENSING MECHANISMS
To measure force, it is usually necessary to design a
mechanical structure that determines the stiffness.
This structure may itself be a sensing material.
Force will induce stress, leading to strain which can
be
detected, most commonly, by
strain gages (via piezoresistive effect)
some crystals or ceramics (via piezoelectric
effect)
Force can also be detected using a displacement
sensor, such as an LVDT.
STRAIN GUAGES
Many types of force\torque sensors are based on
strain gage measurements.
The measurements can be directly related to
stress and force and may be used to measure
other types of variables including displacement
and acceleration
STRAIN GAUGE
CONFIGURATION
GUAGE FACTOR
TORQUE SENSOR
TECHNOLOGY
Magnetoelastic : A magnetoelastic torque sensor
detects changes in permeability by measuring
changes in its own magnetic field.
Piezoelectric : A piezoelectric material is compressed
and generates a charge, which is measured by a
charge amplifier.
Strain guage : To measure torque,strain guage
elements usually are mounted in pairs on the
shaft,one guage measuring the increase in length the
other measuring the decrease in the other direction.
TORQUE MEASUREMENT
The need for torque measurements has led to
several methods of acquiring reliable data from
objects moving. A torque sensor, or transducer,
converts torque into an electrical signal.
The most common transducer is a strain guage that
converts torque into a change in electrical
resistance.
The strain guage is bonded to a beam or structural
member that deforms when a torque or force is
applied.
TORQUE MEASUREMENT
CONTD..
Deflection induces a stress that changes its resistance.
A wheatstone bridge converts the resistance change
into a calibrated output signal.
The design of a reaction torque cell seeks to eliminate
side loading (bending) and axial loading, and is
sensitive only to torque loading.
The sensors output is a function of force and
distance, and is usually expressed in inch-pounds,
foot-pounds or Newton-meters.
CLASSIFICATION OF TORQUE
SENSORS
CLASSIFICATION OF TORQUE
SENSORS CONTD..
In reaction method the dynamic torque produced
by an engine would be measured by placing an
inline torque sensor between the crankshaft and
the flywheel, avoiding the rotational inertia of
the flywheel and any losses from the
transmission.
In-line torque measurements are made by
inserting a torque sensor between torque
carrying components, much like inserting an
excitation between a socket and a socket wrench.
TECHNICAL OBSTACLES
CONTACT/NON-CONTACT
METHODS
APPLICATIONS OF
FORCE/TORQUE SENSORS
In robotic tactile and manufacturing applications
In control systems when motion feedback is
employed.
In process testing, monitoring and diagnostics
applications.
In measurement of power transmitted through a
rotating device.
In controlling complex non-linear mechanical
systems.
TACTILE SENSORS
DESIRABLE CHARACTERISTICS OF A
TACTILE SENSOR
MECHANICALLY BASED
SENSORS
The simplest form of touch sensor is one where
the applied force is applied to a conventional
mechanical micro-switch to form a binary touch
sensor.
The force required to operate the switch will be
determined by its actuating characteristics and
any external constraints.
Other approaches are based on a mechanical
movement activating a secondary device such as
a potentiometer or displacement transducer.
MACHINE VISION
It is the process of applying a range of
technologies and methods to provide imagingbased automatic inspection, process control and
robot guidance in industrial applications.
The primary uses for machine vision are
automatic inspection and robot guidance.
Common MV applications include quality
assurance, sorting, material handling, robot
guidance, and optical gauging.
creates a model of the real world from images
recovers useful information about a scene from its
two dimensional projections
IMAGE FORMATION
Perspective Projection
Orthographic projection
IMAGE PROCESSING
IMAGE SEGMENTATION
IMAGE ANALYSIS
Arch
Loop
Whorl
Manual method
Walkthrough method
Lead through method
Off-line programming
MOVE P1
HERE P1 -used during leadthrough of manipulator
MOVES P1
DMOVE(4, 125)
APPROACH P1, 40 MM
DEPART 40 MM
DEFINE PATH123 = PATH(P1, P2, P3)
MOVE PATH123
SPEED 75
Input interlock:
WAIT 20, ON
Output interlock:
SIGNAL 10, ON
SIGNAL 10, 6.0
Interlock for continuous monitoring:
REACT 25, SAFESTOP
Gripper
OPEN
CLOSE
Sensor and servo-controlled hands
CLOSE 25 MM
WHAT IS INTELLIGENCE?
Intelligence:
the capacity to learn and solve problems
(Websters dictionary)
in particular,
the ability to solve novel problems
the ability to act rationally
WHATS INVOLVED IN
INTELLIGENCE?
Ability to interact with the real world
to
GOALS OF AI RESEARCH
Artificial intelligence(AI) is technology and a
branch ofcomputer sciencethat studies and
develops intelligent machines and software.
Deduction, reasoning, problem solving
Knowledge representation
Planning
Learning
Natural language processing
Motion and manipulation
Perception
Social intelligence
Creativity
General intelligence
KNOWLEDGE REPRESENTATION
Lists
Trees
Semantic networks
Schemas Scripts (Schank and Abelson)
Rule-based representations (Newell and Simon)
Logic-based representations
SEARCH TECHNIQUES
APPLICATIONS OF AI AND
ROBOTICS
Industrial Automation
Services for the Disabled
Vision Systems
Planetary Exploration
Mine Site Clearing
Law Enforcement
ROBOT APPLICATIONS
Work environment hazardous for human beings
Repetitive tasks
Boring and unpleasant tasks
Multi shift operations
Infrequent changeovers
Performing at a steady pace
Operating for long hours without rest
Responding in automated operations
Minimizing variation
Material-handling applications:
Involve the movement of material or parts from one location to
another.
It includes part placement, palletizing and/or de-palletizing,
machine loading and unloading.
Processing Operations:
Requires the robot to manipulate a special process tool as the end
effectors.
The application include spot welding, arc welding, riveting, spray
painting, machining, metal cutting, de-burring, polishing.
Assembly Applications:
Involve part-handling manipulations of a special tools and other
automatic tasks and operations.
Inspection Operations:
Require the robot to position a work part to an inspection device.
Involve the robot to manipulate a device or sensor to perform the
inspection.
MATERIAL HANDLING
APPLICATIONS
This category includes the following:
Part Placement
Palletizing and/or depalletizing
Machine loading and/or unloading
Stacking and insertion operations
PART PLACEMENT
The basic operation in this category is the
relatively simple pick-and-place operation.
This application needs a low-technology robot of
the cylindrical coordinate type.
Only two, three, or four joints are required for
most of the applications.
Pneumatically powered robots are often utilized.
PALLETIZING AND/OR
DEPALLETIZING
The applications require robot to stack parts one
on top of the other, that is to palletize them, or to
unstack parts by removing from the top one by
one, that is depalletize them.
Example: process of taking parts from the
assembly line and stacking them on a pallet or
vice versa.
PROCESSING OPERATIONS
Robot performs a processing procedure on the part.
The robot is equipped with some type of process tooling as
its end effector.
Manipulates the tooling relative to the working part during
the cycle.
Industrial robot applications in the processing operations
include:
Spot welding
Continuous arc welding
Spray painting
Metal cutting and deburring operations
Various machining operations like drilling, grinding, laser
and water jet cutting, and riveting.
Rotating and spindle operations
Adhesives and sealant dispensing
ASSEMBLY OPERATIONS
The applications involve both material-handling and the
manipulation of a tool.
They typically include components to build the product
and to perform material handling operations.
Are traditionally labor-intensive activities in industry and
are highly repetitive and boring. Hence are logical
candidates for robotic applications.
These are classified as:
Batch assembly: As many as one million products might be
assembled.
The assembly operation has long production runs.
Low-volume: In this a sample run of ten thousand or less
products might be made.
The assembly robot cell should be a modular cell.
One of the well suited areas for robotics assembly is the
insertion of odd electronic components.
INSPECTION OPERATION
Some inspection operation requires parts to be manipulated, and other
applications require that an inspection tool be manipulated.
Inspection work requires high precision and patience, and human
judgment is often needed to determine whether a product is within quality
specifications or not.
Inspection tasks that are performed by industrial robots can usually be
divided into the following three techniques:
By using a feeler gauge or a linear displacement transducer known as a
linear variable differential transformer (LVDT), the part being measured
will come in physical contact with the instrument or by means of air
pressure, which will cause it to ride above the surface being measured.
By utilizing robotic vision, matrix video cameras are used to obtain an
image of the area of interest, which is digitized and compared to a similar
image with specified tolerance.
By involving the use of optics and light, usually a laser or infrared source is
used to illustrate the area of interest.
The robot may be in active or passive role.
In active role robot is responsible for determining whether the part is good
or bad.
In the passive role the robot feeds a gauging station with the part. While the
gauging station is determining whether the part meets the specification,
the robot waits for the process to finish.
Precision
Definition:
Measurements:
Multiple measurements or
factors are needed
About:
Uses:
Physics, chemistry,
engineering, statistics and so
on.
BOWL FEEDERS
ADVANTAGES OF ROBOTS
DISADVANTAGES OF ROBOTS
Robots lack capability to respond in emergencies, this can cause:
Inappropriate and wrong responses
A lack of decision-making power
A loss of power
Damage to the robot and other devices
Human injuries
Robots may have limited capabilities in
Degrees of Freedom
Dexterity
Sensors
Vision systems
Real-time Response
Robots are costly, due to
Initial cost of equipment
Installation Costs
Need for peripherals
Need for training
Need for Programming
SUMMARY OF ROBOT
APPLICATIONS
THANK YOU.