Tugas-03 K3

HAZOP for MCHE

Dikerjakan oleh:
KELOMPOK 1
1.
2.
3.
4.
5.
Kelompok 1 - Program Magister Managemen Gas, Universitas Indonesia

Description LNG Plant (1/2)

Source: www.Sciencedirect.com
Kelompok 1 - Program Magister Managemen Gas, Universitas Indonesia

Description LNG Plant (2/2)

Source: www.chiyoda-corp.com
Kelompok 1 - Program Magister Managemen Gas, Universitas Indonesia

Description Liquefaction
The C3MR LNG
Process

4
Kelompok 1 - Program Magister Managemen Gas, Universitas Indonesia

Description Liquefaction - MCHE

MCHE

Source:
PT. Badak NGL

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Kelompok 1 - Program Magister Managemen Gas, Universitas Indonesia

Node - Overview

Node Description:
Feed gas outlet from 665-E104
through 665-E106 to 665-HV-151.
This node includes the bypass line
for 665-E107.
Source: RGX6 LNG Project
Kelompok 1 - Program Magister Managemen Gas, Universitas Indonesia

Node P&ID (1/3)

665-E104

Source: RGX6 LNG Project

Kelompok 1 - Program Magister Managemen Gas, Universitas Indonesia

Node P&ID (2/3)

665-E106
MCHE

Source: RGX6 LNG Project

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Kelompok 1 - Program Magister Managemen Gas, Universitas Indonesia

Node P&ID (3/3)

665-E104

Source: RGX6 LNG Project

Kelompok 1 - Program Magister Managemen Gas, Universitas Indonesia

Risk Matrix

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Kelompok 1 - Program Magister Managemen Gas, Universitas Indonesia

HAZOP Worksheet (1/5)

Node Description:
Feed gas outlet from 665-E104 through 665-E106 to 665-HV-151. This node includes the
bypass line for 665-E107.
Parameter / Design Intention
665-E106 will liquefy / sub cool the inlet feed gas.
Feed to 665-E-106: Pressure = 63.9 bara, Temperature = -33.5 C, Flowrate = 1.08E6 kg/hr
Outlet from 665-E-106: Pressure = 48.4 bara, Temperature = -115.1 C (Normal Sub cooled);
Pressure = 48.4 bara, Temperature = -148 C, Flowrate = 0.65E6 kg/hr (Subcooler 665-E107
bypass case)
Related Equipment
665-E106
Main Cryogenic Heat Exchanger (MCHE)
Related P&ID
D-665-1225-218
D-665-1225-220
D-665-1225-224

Source: RGX6 LNG Project

Kelompok 1 - Program Magister Managemen Gas, Universitas Indonesia

11

HAZOP Worksheet (2/5)

No
1

Deviation
No Flow

Cause

Consequence

Safeguard

Inadvertent
closure of
manual
isolation
valve on
inlet to
665-E106 or
665-ESDV102.
Strainer
blockage on
inlet to
665-E106.

- Loss of LNG
production.
- Liquid backflow
to the inlet line
from the tube
side feed gas pass
of the MCHE,
resulting in cold
LNG (-115 C) in
Low Temp CS
piping upstream
of 665-ESDV-102.
- Low temperature
in MR compressor,
666-K001, suction
with potential for
liquid carryover
to the MR
Compressor
Suction Drum.

- Two check valves are

provided downstream
of 665-ESDV-102 to
prevent reverse flow
of LNG.
- 665-FALL-115 will
activate 666-UZ-10
which will shut 665ESDV-102. (To prevent
contact of LNG with
Low Temp CS)
- 666-TALL-001 for MR
Compressor
- 666-LAHH-001 on 666V001 trip the MR
Compressor.
- 665-PDI-151 on the
strainer to the inlet of
665-E106.

Source: RGX6 LNG Project

Kelompok 1 - Program Magister Managemen Gas, Universitas Indonesia

Recommendation
APCI: Evaluate
the potential for
Low Temp CS
piping upstream
of 665-ESDV-102
to come into
contact with LNG
due to a failure of
ESDV-102 upon
unit shutdown and
considering the
check valve
provided may
leak.

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HAZOP Worksheet (3/5)

No

Deviation

Cause

Consequence

Safeguard

More Flow

665-HV-152
fails open
during
normal
operation

Decreased flow
through 665-E107
resulting in
warmer LNG
temperature to
668-G001A/B
with potential
for hydraulic
turbine damage.
Generation of
excessive flash
gas in Unit 668
(Nitrogen
Rejection Unit)
and potential.

668-TC-803
High
temperature
alarm on
product inlet
line to 668G001A/B.

Source: RGX6 LNG Project

Kelompok 1 - Program Magister Managemen Gas, Universitas Indonesia

Recommendation
- (APCI): Interface - 668-TC803 reaction to 665-HV-152
failing open and
subsequent temperature
increase will cut the feed
rate resulting in Unit
shutdown.
- Review the control
response in this case to
avoid shutting down the
unit.
- Interface - Provide
procedure and means for
transition from normal
operation to bypassing 665E107 and reducing the feed
to prevent excessive
flashing of higher
temperature LNG in Unit
668.
- Provide mismatch alarm on
665-HV-152.
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HAZOP Worksheet (4/5)

No

Deviation

Cause

Less Flow

665-BDV-103
inadvertently
open

More Level

No level in
this node

Less Level

No level in
this node

More Pressure

See No Flow

Less Pressure

See More Flow

Consequence
Excessive flaring
and less
production.

Safeguard

Source: RGX6 LNG Project

Kelompok 1 - Program Magister Managemen Gas, Universitas Indonesia

Recommendation
See suggestion in
general node under
operability to
provide mismatch
alarms on ESDVs and
BDVs.

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HAZOP Worksheet (5/5)

No

Deviation

Cause

Consequence

Safeguard

Recommendation

More
Temperature

Defrost heater
malfuntion.

Degradation of
aluminum
material
which could
damage 665E106 (MAWT =
65 C).

- 664-TAHH-336
will shutdown the
steam heating
(664-ESDV-303)
for the defrost
gas heater.
- 664-TC-332 High
temperature
alarm on the
defrost gas
system.

Safeguards
considered
adequate.

Less
Temperature

No foreseen
hazard

10

Contamination

Mercury
contamination
in the feed
gas from
upstream unit.

Potential for
exchanger
failure due to
corrosion or
amalgamation

Sampling
downstream of the
Mercury beds to
ensure no mercury
content in
downstream feed
gas.

Safeguard
considered
adeqaute.

Source: RGX6 LNG Project

Kelompok 1 - Program Magister Managemen Gas, Universitas Indonesia

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