Manufacturing Processes-II

IPE-305
Dr. Nikhil R. Dhar
Professor

Course Outlines
Conventional Machining

Turning and Related Operations

Drilling and Related Operations
Milling and Related Operations
Shaping and Related Operations
Grinding and Related Operations

Theory of Metal Cutting

Cutting Tool Geometry

Theory of Chip Formation
Mechanics of Metal Cutting
Tool Wear and Too Life

Non-conventional Machining

Abrasive Jet Machining (AJM)

Water Jet Machining (WJM)
Ultrasonic Machining (USM)
Electrochemical Machining (ECM)
Electrical Discharge Machining (EDM)
Laser Beam Machining (LBM)
Electron Beam Machining (EBM)

Department of Industrial & Production Engineering

Processing of Plastics

Classification of Plastics
Raw Materials
Processing of Plastics
Injection Moulding
Extrusion Process
Compression Molding
Blow Moulding
Vacuum Forming

Selection of Manufacturing Processes

on the basis of product
characteristics and manufacturing
economy

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Suggested Reading
Materials and Processes in Manufacturing- E.P. Degarmo, J.T. Black & R.A. Kohser
Fundamentals of Modern Manufacturing- M.P. Groover
Processes and Design for Manufacturing- S.D.EI Wakil
Manufacturing Processes for Engineering Materials- S. Kalpakjian & S. R. Schmid
Metal Cutting: Theory & Practice - A. Bhattacharyya
Non-Conventional Machining - P. K. Mishra
Metal Cutting Principles - M. C. Shaw
Metal Cutting - E. Trent
Manufacturing Technology B. Kumar
Production Technology (Manufacturing Processes)- P.C. Sharma
Production Technology- R.B. Gupta

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Marks Distribution
Total Marks: 300
Class Test (20%)
[60]
1

20

20

20

20

Class
Class
Class
Class

Test-1:
Test-2:
Test-3:
Test-4:

Class Attendance
[30]

Final Examination
[210]

10%

70%

Conventional Machining Processes

Theory of Metal Cutting
Non-Conventional Machining Processes
Processing of Plastics

Department of Industrial & Production Engineering

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Manufacturing
"Manufacturing" is a process for converting ideas and market or
customer needs into artifacts; Includes design, procurement, test,
finance, human resources, marketing, etc.
Manufacturing is the conversion of raw materials into useful products

Creating shapes by various means and assembling these shapes into a useful
product
The processes used to transform raw material into finished products
A physical product always has a shape

Function
Aesthetics

These shapes are created by a wide variety of processes

Students must remember that these processes exist only in the context of the
larger Manufacturing process

Department of Industrial & Production Engineering

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Manufacturing
Societal pressures, Government regulations,
company plans and policies, etc

Customer
needs

manufacturing

Products

Raw
material

People, money, machines and automation

Department of Industrial & Production Engineering

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The manufacturing Process

Products

Material
Transformation
Processes

Assembly

Raw Material

Materials Science, Statics, Dynamics, Thermodynamics, Fluid

dynamics

Machines and Automation

Department of Industrial & Production Engineering

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Engineering Materials

Department of Industrial & Production Engineering

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Fundamentals of Manufacturing
The method chosen depends on the material and the shape and
properties required

Formability
Machinability
Hardenability
Castability
Compactability
Sinterability
Weldability

Department of Industrial & Production Engineering

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Classification of Manufacturing Processes

Department of Industrial & Production Engineering

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Manufacturing
Market
Survey &
Plan

Product Development
and Design

Cost
Estimating

MONEY GO AHEAD

Men and
Women

Machine & Tool

Tooling

Manufacturing

Original concepts, Design sketches, Working

drawing, First model, Testing, Revised model
and Production drawing etc

From Stock
Holders
Material
Production
Planning

Goal:
Less Cost, Higher Quality, Faster Shipment
Welding:

Conventional Machining:
Turning, Shaping, Drilling, Milling,
Grinding, Broaching, Boring, etc.

Gas & Arc welding, Resistance welding,

Thermit welding, Radiant energy welding

Non-conventional Machining:
EDM, ECM, EBW etc.

Forming:
Forging, Rolling, Extrusion, Drawing etc.

Casting:
Forging, Rolling, Extrusion, Drawing etc.

INSPECTION
Department of Industrial & Production Engineering
PRODUCT

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THANK YOU FOR YOUR ATTENTION

Department of Industrial & Production Engineering

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