CSWIP Welding Inspection

CSWIP 3.
1 Welding Inspection
Practical Plate Inspection
TWI Training & Examination

Services
Course Reference WIS 5
Copyright 2006, TWI Ltd
World Centre for Materials Joining
Page 1 of 3
Name: [Block capitals] Mr. I C Plenty
EXAMPLE PLATE REPORT

Signature: I C Plenty
Code/Specification used: TWI 09-09-03

Welding position: Flat /PA
Welding process:
Test piece ident:
MMA/SMAW
Joint type: Single V Butt
Length & thickness of plate: 300mm x 10 mm
Date
22/08/2003
M E AS U R E
WELD FACE
A
Lack of sidewall
fusion
FROM
87
THIS
51
D AT U M
Slag
inclusion
NOTES:
230
153
C
Undercut smooth
1.5 max
Gas pore
1.5
22
236
30
40
Arc Strike
Centreline
crack
241
EDGE
Cap height :
4mm.
Weld width:
12-14mm
Toe blend:
Poor
Misalignment:
2mm
Angular Distortion 3mm in 50mm
Spatter along weld length or scale on the plate surface
001
EXAMPLE PLATE REPORT
Page 2 of 3
M E AS U R E
WELD ROOT
A
FROM
Root
concavity 2
deep
23
10
C
Lack of root
Fusion
247
THIS
128
20
50
D AT U M
EDGE
Incomplete
root
penetration
4mm.
2mm
3mm
NOTES: Penetration height :

Linear Misalignment:
Angular Distortion:
in 50mm
Any scale on plate surface
EXAMPLE WELD INSPECTION REPORT/SENTENCE

SHEET
PRINT FULL NAME
I C Plenty
SPECIMEN NUMBER 001
EXTERNAL DEFECTS
Defect Type
Defects
Noted
Pipe/Plate
Section
1
Accumulative
Total
2
A-C
4mm
Code or Specification Reference
Maximu
m
Allowanc
e
2mm3
Excess weld metal height
Section/
Table No
4
Accept/Reject
5
Reject
15
Excess weld metal appearance
A-C
Poor blend
Smooth
Reject
Incomplete filling
A-C
22mm
None
Reject
Inadequate weld width (PIPE)
A-C
N/A
------------
----------
Accept
Slag Inclusions
A-C
70mm long
50mm
Reject
Undercut
A-C
1.5mm depth
1mm
Reject
Surface Porosity
A-C
1.5mm
1mm
Reject
Cracks/Crack-like defects
A-C
40mm
NONE
Reject*
Lack of fusion
A-C
22mm
NONE
Reject
Arc strikes
A-C
NONE
Reject***
Mechanical damage
A-C
NONE
------------
-----------
Accept
Laps/Laminations
A-C
NONE
------------
-----------
Accept
Misalignment (Linear)
A-C
2mm
2mm
15
Accept
Longitudinal seams (PIPE)
A-C
N/A
------------
----------
Accept
Root Defects
Misalignment
A-C
2mm
2mm
Accept
Excessive Root Penetration
A-C
4mm
2mm
15
Reject
Incomplete Root Penetration
A-C
50mm
NONE
13
Reject
Lack of Root Fusion
A-C
20mm
NONE
11
Reject
Root Concavity
A-C
2mm depth
1mm
10
Reject
Root Undercut
A-C
NONE
------------
----------
Accept
Cracks/Crack-like defects
A-C
NONE
------------
----------
Accept
Slag inclusions
A-C
NONE
------------
Accept
Porosity
A-C
NONE
------------
Accept
Laps/Laminations
A-C
NONE
------------
----------
Accept
This *pipe/plate has been examined to the requirements of

TWI-N/WIS-PI
code/specification .........................................
and is accepted/rejected accordingly.
Comments:
*
Request MPI testing to confirm crack and length.
**
Large amount of spatter on weld face. Recommend this is removed and re
inspected.
*** Recommend arc strikes are ground flush prior to MPI testing for cracks.
I C Plenty
Signature.........................................................
*Delete which is not applicable.
22nd August 2003
Date.....................................................................................
Use the other side for any comments.
Inspection Practice Specification

Number TWI 09-09-03
All dimensions are given in mm
No
Imperfection
Comments
Allowance
Cracks
All types of cracks
Not permitted
Porosity/Gas
pores/elongated
Gas cavities (wormholes)
pipes
Cluster Max dimension of

area
Single pore Max dimension
L = 13mm Max
L = 1mm Max
Solid Inclusions
Non metallic. Individual size
Maximum 1mm
Solid Inclusions
Metallic. Individual size
Not permitted
Lack of Fusion
Side wall/Root/Inter-run
Not permitted
Incomplete Root
Penetration
Overlap/Cold lap
Incompletely filled groove
Not permitted
Linear Misalignment
0.2t Maximum 4mm
10
Angular Misalignment
Maximum 10
11
Undercut
Smoothly blended
10%t Maximum d 1mm
12
Arc Strikes
Area to be tested by MPI
Seek advice
13
Laminations
Not permitted
14
Mechanical Damage
Not permitted
15
Cap Height
16
Penetration Bead
17
Toe Blend
18
Spatter
19
Weld Appearance
20
Root concavity
Not permitted
Weld face/Root
Shall fall below plate surface
Not permitted
0 3mm h Maximum
0 2mm h Maximum
Smooth
Clean & Re-inspect
Refer to manufacturer
All runs shall blend smoothly
Regular
World Centre for Materials

Joining
10%t Maximum
Plate Sample 6A Cap

Welding Process MMA (SMAW)
Note: spatter and surface slag requires removal, arc strikes

require blending and crack detection
Plate Sample 6A Root

Note: Spatter and surface slag require removal

Plate Sample 6B Cap

Note: Surface slag requires removal and poor toe blending

full weld length
Plate Sample 6B Root

Plate Sample 6C Cap

Welding Process FCAW
Note: Spatter and surface slag requires removal

Plate Sample 6C Root

Welding Process FCAW
Plate Sample 6D Cap

Note: Excess cap height and poor cap profile throughout.

Plate Sample 6D Root

Plate Sample 6E Cap

Plate Sample 6E Root

Plate Sample 6F Cap

Note: Arc strikes require blending and crack detection

Plate Sample 6F Root

Note: Arc strikes require blending and crack detection

Plate Sample 6G Cap

Note: Arc strikes require blending and crack detection, Seek

advise on parent material damage
Plate Sample 6G Root

Note: Surface slag requires removal, plate corrosion requires

wire brushing
Plate Sample 6H Cap

Note: Parent plate damage throughout, seek advice. Arc

strikes
require blending and crack detection.
Plate Sample 6H Root


advise on parent material damage
Plate Sample 6I Cap

Note: Arc strikes require blending and crack detection.

Spatter
requires removal.
Plate Sample 6I Root


advise
on parent material damage
Plate Sample 6J Cap

Note: Material damage throughout, seek advice. Arc strikes

require
blending and crack detection.
Plate Sample 6J Root

Note: Material damage seek advice on course of action.

Plate Sample T4 Cap

Note: Grinding marks throughout seek advice on course of

action.
Copyright 2006,
TWI Ltd cap World
for Materials
Joining
Excess
heightCentre
and poor
cap profile
throughout.
Plate Sample T4 Root

Plate Sample H8 Cap

Note: Mechanical damage seek advice on course of action.

Excess cap height and poor cap profile throughout. Arc
strikes require blending and crack detection.
Plate Sample H8 Root

Note: Arc strikes require blending and crack detection.

Spatter
requires removal
Any Questions

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CSWIP 3.

Practical Plate Inspection

TWI Training & Examination

World Centre for Materials Joining

EXAMPLE PLATE REPORT

Code/Specification used: TWI 09-09-03

Test piece ident:

Joint type: Single V Butt

Length & thickness of plate: 300mm x 10 mm

Copyright 2006, TWI Ltd

World Centre for Materials Joining

EXAMPLE PLATE REPORT

NOTES: Penetration height :

Copyright 2006, TWI Ltd

World Centre for Materials Joining

EXAMPLE WELD INSPECTION REPORT/SENTENCE

Code or Specification Reference

Excess weld metal height

Excess weld metal appearance

Inadequate weld width (PIPE)

Longitudinal seams (PIPE)

Copyright 2006, TWI Ltd

World Centre for Materials Joining

Excessive Root Penetration

Incomplete Root Penetration

Lack of Root Fusion

This *pipe/plate has been examined to the requirements of

Copyright 2006, TWI Ltd

22nd August 2003

World Centre for Materials Joining

Inspection Practice Specification

All types of cracks

Cluster Max dimension of

Non metallic. Individual size

Metallic. Individual size

Incompletely filled groove

0.2t Maximum 4mm

10%t Maximum d 1mm

Area to be tested by MPI

Copyright 2006, TWI Ltd

Shall fall below plate surface

Clean & Re-inspect

All runs shall blend smoothly

World Centre for Materials

Plate Sample 6A Cap

Note: spatter and surface slag requires removal, arc strikes

World Centre for Materials Joining

Plate Sample 6A Root

Note: Spatter and surface slag require removal

World Centre for Materials Joining

Plate Sample 6B Cap

Note: Surface slag requires removal and poor toe blending

World Centre for Materials Joining

Plate Sample 6B Root

Copyright 2006, TWI Ltd

World Centre for Materials Joining

Plate Sample 6C Cap

Note: Spatter and surface slag requires removal

World Centre for Materials Joining

Plate Sample 6C Root

Copyright 2006, TWI Ltd

World Centre for Materials Joining

Plate Sample 6D Cap

Note: Excess cap height and poor cap profile throughout.