Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Pump - Facts
Centrifugal Pump
Centrifugal pump distinguished from
(Rotodynamic)
Positive displacement pump ----- Requirement of relative velocity
between
the fluid and the impeller.
Shaped casing or diverging nozzle
converts
kinetic energy into pressure energy.
Liquid in the impeller and casing
Centrifugal Pump.
Centrifugal Pump
Velocity
Head
Priming of Centrifugal
Pump.
Priming is the process of removing
Air/Vapour and filling the suction piping,
impeller and pump casing with the fluid.
METHODS OF PRIMING
Liquid ring air-pump.
Ejector.
Reciprocating Pump. Obsolete.
Impeller of Centrifugal
Pump
Radial flow.
Axial flow.
Mixed flow.
Impellers
Open, Semi-open,
Enclosed
Diffuser
Regenerative
Volute Casing
It is like a curved funnel increasing
Centrifugal Pump
Diffuser Casing
Regenerative(turbine
Pump)
The impeller , which has very tight
axial clearance and uses pump
channel rings. Liquid entering the
channel from the inlet is picked up
immediately by the vanes on both
sides of the impeller and pumped
through the channel by shearing
action. The process is repeated over
and over with each pass imparting
more energy until the liquid is
discharged.
Turbine Pump
Turbine Pump
Axially/Radially Split
Casing
Stuffing Box
Centrifugal Pump
Horizontal Two-stage C:
Pump
Two-Stage Vertical C :
Pump
Cavitation
Centrifugal Pump
Operational Summary
o THREE INDICATIONS IF A PUMP IS
CAVITATING
o Noise.
o Fluctuating discharge pressure and
flow.
o Fluctuating pump motor current.
the pump.
Reduce the temperature of the
liquid being pumped.
Reduce head losses in the suction
piping.
Reduce the flow rate through the
pump.
Reduce the speed of the pump
Effects of cavitation.
o Degraded pump performance.
o Metal gets corroded seen as small
pittings.
o Audiable rattling or crackling sounds
which can reach a pitch of dangerous
vibrations.
o
Centrifugal Pump
Operation
Facts
Discharge Pressure Minimum throughput
when head is maximum.
Power Minimum power consumed when no
flow and the discharge head is at the highest.
Losses 1) Shock and eddy losses caused by
impeller blade thickness and other mechanical
considerations.
2) Frictional losses
due to fluid contact with the pump casing etc.
3) Inlet and Impact losses.
Characteristics of Variable
Speed Centrifugal Pump.
Head varies as the square of the
speed.
Characteristics of Constant
Speed Centrifugal Pump
Head varies as square of the
diameter.
Coupling
Coupling Alignment
Alignment
Alignment
Alignment
Cent:
P/P,
OhaulingInspect eyes, vanes, shrouds,wearing
Impeller
rings,
passages, hubs and other parts.
Corrosion, Cavitation, and Erosion are
generally accompanied by a wasting away
of the impeller and vane surfaces. Where
attack is severe, the thinned sections may
have holes through them or may warp and
deflect.
Badly worn or corroded impellers may
vibrate excessively. Balancing is required.
Check on a lathe. Metal to be removed on
heavier side. If required take a cut on the
shroud, deepest at the rim.
Cent:P/P- OhaulingBearings
Ball bearings etc. Keep all rolling-contact
Cent:p/p,Ohauling,
Stationary
Parts
Axial Pump
Axial Pump
Under low head ( 2.5 to 6.2 m), High
throughput (2800- 9500 m3/hr )conditions required by main
condensers in steam ships.
Pump is reversible.
Pump will idle and offer little
resistance when flow is induced
through it by external means.
Ideal for condenser circulating duties
in steam ships and for heeling and
Positive Displacement
Pumps.
centrifugalpumps 11.gif
centrifugalpumps 11.gif
Liquid or gas
displaced from
suction to discharge
by mechanical
variation of the
volume of a chamber
or chambers.
Types of Positive
Displacement Pumps.
RECIPROCATING Plunger or
Necessity of Relief
Valve in Positive
Displacement Pumps.
Positive Displacement
Types of Positive
displacement
Reciprocating piston pump.
Pumps.
Types of P D Pumps
Piston Pump
Piston Pump
Plunger Pump
Wobble Pump
Lobe Pump
Lobe Pump
Lobe Pump
Two or more rotors cut with
two, three or more lobes on each
rotor.
Rotors are synchronized for
positive rotation by external
gears.
Liquid delivered in a small
number of large quantities.
Hence flow is not as constant as
Lobe
PumpType
2
Inner and outer elements rotate in a
renewable liner fitted in the pump body.
The inner rotor is eccentric to the outer
and is fitted to a shaft located by bearings
in the pump covers.
Pump types are defined by the number
of lobes and recesses: Three-Four, SevenEight, etc.
Normal Max Pr 21 bar, Cap 400 t/hr
Three-Four typesSlow speeds, high
viscosity fluids
Seven-Eight typesHigher speeds and
Gear Pump
Gear Pump
Gear Pump
Internal Gear Pump
Gears
Reciprocating Pump
1. Diaphragm Pump
Diaphragm Pump
Vane Pump
Vane Pump
Flexible Impeller
Pump(flexible
Pump)
Vane
Lobe Pump
capacity applications.
During rotation, rotor (stainless
steel) tightens against the stator
(natural or synthetic rubber) with
double internal screw threads and
enclosed fluid is displaced axially.
All cross sections of rotor are
circular.
Center-line of pump moves radially
during rotation, hence driven
Screw Pumps
High helix angle screws are used
for relatively high speed on small
pumps.
Lower helix angle screws are
used on large pumps.
Circumferential Piston
Pump
Positive Displacement
Pumps
Horizontal or Vertical
( H or V )
Single or Duplex ( S or D )
Single or Double Acting ( SA or
DA )
Positive Displacement
Pumps- Characteristics.
Rotary Displacement
Pumps.
Globe Valve
Piping
Piping systems are used to convey fluids.
Piping
Materials joined in a piping system must
be similar, to avoid galvanic corrosion
(where different metals connected and
mutually in contact with seawater; the
metal which comes later in the galvanic
series may corrode acts like a sacrificial
anode).
Example of galvanic series Zinc,
Aluminium, Carbon Steels, Cast Iron, LeadTin alloy, Lead, Brass, Copper, Bronze,
Gunmetal, Copper-Nickel Iron, Monel Metal
etc.
Pipe and fitting strength is affected by
temperature as well as pressure, and both
must be considered in the selection of
materials and wall thickness. As
Piping
Pipe is sized by nominal pipe size (NPS).
The nominal pipe size is based on nominal
inside diameter for sizes up to 300 mm. Since
the pipe is joined using standard size fittings,
the outside diameter must be the same
regardless of wall thickness. Consequently,
pipe wall thickness is achieved by adjusting
the inside diameter.
For larger pipe sizes (350mm and more), the
nominal pipe size is based on the outside
diameter.
Seamed pipe is formed by rolling a flat plate
into a cylindrical shape and then welding
along the longitudinal seam.
Seamless pipe is formed by a drawing
process where red-hot metal is drawn over a
Piping
Pipe threads differ from machine threads in that
they are cut on a taper i.e., the thread diameter is
smaller at the end of the pipe and progressively
larger along the pipe length. As a result of the taper,
when the pipe is screwed into a fitting, the threads
force and increasing interference that assists in
sealing against leakage. Compounds are applied to
the external threads to any imperfections. Teflon
tape or teflon-bearing pipe dope used on lower
temperature connections and lubricants bearing
copper or silver metal flakes are used in higher
pressure, higher temperature joints. These
compounds also prevent galling of the threads and
Piping
Piping
Steel Subject to galvanic action and rusting.
Mild steel pipes for seawater are protected
by being galvanized or rubber lined.
Mild steel ERW or hot rolled pipes are
galvanized by hot-dipping.
Seamless mild steel pipes- used for (less than
460oc) steam, high pressure air, feed
discharges and all fuel oil pressure piping.
For greater than 460oc applications steel
requires additions of alloying materials like
Molybdenum and Chromium.
Piping
Cast Iron Poor corrosion resistance in
seawater, especially vulnerable to
graphitization.
Weakness of Grey Cast Iron In
tension, and under shock loading. It is
brittle in nature. Hence limits
applications to low pressure
requirements.
Advantage Ease of casting.
Spheroidal Graphite Cast Iron ( S G Iron
) and Meehanite High strength
versions, suitable for use in shipside
valves. S G Iron also used for high
Piping
Piping
Erosion Result of abrasives, high water speed,
entrained air, turbulence, cavitation. Turbulence and
cavitation often caused by protuberances, high bends,
abrupt change of pipe cross-sectional area, incorrectly
cut jointing, weld deposits.
Temperature Above 450oc cause recrystallization
& creep in iron and steel. Low temperature (-162oc) as
in liqified natural gas; cause brittle failure. Varying
temperatures cause stresses due to expansion and
contraction.
Pipe fittings Cast iron & gunmetal fittings are used
for small sizes and moderate pressure. Cast or fusion
welded (fabricated) mild steel or S G iron are used for
high pressure and temperature and fuel oil under
pressure. 0.5% molybdenum steel used for temp:
greater than 460oc- Molybdenum inhibits
Pipe Installations
Vibration is the frequent cause of eventual pipe
failure. Supports and clips (must permit free
expansion and contraction) are used to prevent this.
It is essential that pipe systems and heavy valve
chests are seperately supported and stayed.
Flanged connection to the pumps to be the last to
be coupled after faces are correctly aligned.
Expansion arrangements to accommodate
changes in length due to change in temperature (to
prevent undue stress or distortion). Methods
Anchored sleeve with stuffing box & gland, right
angle bend or loop, stainless steel bellows or
expansion joint.
Water-tight bulkhead- Pipes carried thorough
water-tight bulkheads, use special fittings to avoid
impairment of their integrity.
Expansion bellows
Globe Valve
Globe Valve
Globe Valve
Bulbous body, valve seat, screw down
plug or disc arranged at right angles to the
axis of the pipe.
Sometimes both seat and disc faces are
stellited or seat may be renewable and
screwed into the valve chest or given a light
interference fit and secured by grub screw.
Seating may be flat or mitered (common).
Spindle or stem may have a vee or square
thread. Leakage along spindle arrested by
stuffing box.
If there is any change in direction angle
valve is used.
Gate Valve
Check valve
Ball Valve
Butterfly Valve
Butterfly.gif
Pressure Reducing
Valve
Valve Maintenance
Steam Trap
Flash Steam
Thermodynamic Steam
Traps
Thermodynamic Steam
Traps
Strainers
Filter Elements
Filter Candles