PRECAST CONCRETE

Precast concreteisaconstructionproductproducedbycastingconcreteina
reusablemoldor"form"whichisthencuredinacontrolledenvironment,
transportedtotheconstructionsiteandliftedintoplace.Incontrast,standard
concreteispouredintosite-specificformsandcuredonsite.
Therearemanydifferenttypesofprecastconcrete,formingsystemsfor
architecturalapplications,differinginsize,function,andcost.Precastarchitectural
panelsarealsousedtocladallorpartofabuildingfacadefree-standingwallsused
forlandscaping,soundproofing,andsecuritywalls,andsomecanbePrestressed
concretestructuralelements.Stormwaterdrainage,waterandsewagepipes,and
tunnelsmakeuseofprecastconcreteunits.

Reference:
KaptimPrivateLimited

Precast Concrete Products

Agricultural Products
agriculturalfencing,H-bunks,J-bunks,livestockslats,livestockwateringtrough,feed
troughs,concretepanels,slurrychannels,bunkersilos,cattlefeedbunks,cattlegrid.

Building and Site Amenities

foundations,beams,floors,walls,fireplacemantels,cladding,curtainwalls.
Transportation and Traffic Related Products
boxculverts,3-sidedculverts,bridgesystems,railroadcrossings,railroadties,sound
walls/barriers,Jerseybarriers,tunnelsegments,precastconcretebarriers.

Water and Wastewater Products

aerationsystems,distributionboxes,dosingtanks,drywells,greaseinterceptors,leaching
pits,sand-oil/oil-waterinterceptors,septictanks,water/sewagestoragetanks,wetwells,fire
cisterns.

 PRECAST CONCRETE BENCH

Lshapedbase(2Nos.):greycementcolourofthickness100mm.
RectangularRCCplank(5Nos.):redcolourofsize1500mm.100mm.50
mm.
RAILWAY PLATFORM COPING

ManufacturedwithM-30gradeofconcrete
ofsize1125530100mm.byvibrocompactiontechnique.
RCC ROAD INDICATOR

ManufacturedwithM-20gradeofconcrete
byvibro-compactiontechnique.

BOARD
COLLARD

950mm.ht.150mm.dia.,manufacturedwithM-20gradeofconcreteby
vibro-compactiontechnique.
PRECAST CONCRETE RAILING

ManufacturedwithM-20andabovegradeofconcrete
byvibro-compactiontechniqueusingboxmoulds.

PRECAST CONCRETE TREE GUARD

4panelsmanufacturedwithM-20gradeofconcretewithsufficient
amountofreinforcementtopreventcrackingduringhandling.
SAUCER DRAINS
Tocollectwater
overflowsor
stormwaterin
pedestrianareas,
malls,parking
lots,etc.

LONG KERB STONE/WHEEL STOPPER/ROAD DIVIDER

Fasterrunoffofwaterfromroadtosurroundingareas.
Nowatercloggingonroads&hencelongerlifeofroads.
Canbeusedassittingareasalongthefootpath.
Rainwaterharvesting

PRECAST COPING BLOCKS/ TREE SURROUNDS

manufacturedwithM-20gradeofconcretebyvibro-compactiontechnique.

PRECAST

JERSEY BARRIER
Size3045mm.length840
mm.height610mm.bottom
width,invertedV-shape,
manufacturedwithM-30
gradeofconcreteand
reinforcedsuitablytoprevent
damage.

CENTRAL BARRIER
PRECAST

Size2500mm.length800mm.
height600mm.bottomwidth,
invertedV-shape,manufacturedwith
M-30gradeofconcreteand
reinforcedsuitablytoprevent
damage.

 INTERLOCKING PAVING BLOCKS & EDGE BLOCKS

 DIFFERENT TEXTURES ON PAVING BLOCKS

Concrete building blocks

Highloadbearingcapacity
Lightweightresultinginlowerdeadloadonfoundation
Lessmortarrequired
Fasterconstruction
Nominalbreakagecomparedtobrick

Precastconcreteblocks

MANUFACTURING PROCESS OF PRECAST BUILDING BLOCKS

Preparationof
mould(step1)

Preparationof
mould(step2)

Curing

Drying

MANUFACTURING PROCESS OF PRECAST PAVING BLOCKS

Vibrationtechnique(Wetprocess)

PVCmoulds

Drying

Addingalayerof
leadoxidepigment

Painting

Fillingmouldswith
concretemix.And
takingthemoutafter
movingonvibrator

Blocksready

 Compressiontechnique(Dryprocess)

Preparationofconcrete
mixtureofparticular
grade

Addingalayerof
cementinmould

Compression

Fillingmouldwith
concretemixture

Manufacturedblocks

RATES OF DIFFERENT PREFABRICATED

MATERIALS
S.no. Description

Nominal Size

Rate
(INR)

Unit

20cmcavityblock

20x40x20cm

35.00

Each

15cmcavityblocks

15x40x20cm

30.00

Each

10cmcavityblocks

10x40x20cm

21.00

Each

SolidBlocks-LS

10x40x20cm

24.50

Each

SolidBlocks-MS

10x30x20cm

16.00

Each

SolidBlocks-SS

10x30x15cm

11.50

Each

20cmColumnBlock

20x40x20cm

35.00

Each

10cmChannelBlock

20x20x10cm

7.75

Each

60cmRoofingBlock

53x20x14cm

25.00

Each

10

7.5cmEdgeBlock

7.5x25x25cm

20.50

Each

11

15cmSolidBlock

15x15x23cm

22.00

Each

S.no Description
.

Nominal Size

Rate(IN
R)

Unit

12

NonReflectivePaver
blocks

60mmthick

25.00

Sq.ft.

13

NonReflectivePaverTiles

(300x300x60)m 25.00
m

Each

14

ChequeredTiles

(250x250x25)m
m

14.00

Each

15

ReflectivePaverBlock

60mmthick

35.00

Sq.ft.

16

DesignerTiles

(400x400x60)m 80.00
m

Sq.ft.

17

PavingTiles

40mmthick

300.00

Per
Sq.m.

18

RoadDividerblock

375x300x150

90.00

Each

19

Concrete/fly-ashbricks

100x200x100

5.50

Each

20

Treeguard

620x1900x40

1700.00

Eachset

21

GardenBenchwithback
rest

1500x450

6000.00

Each

S.no.

Description

Nominal Size

Rate

Unit

22

RCCPlanks

(120x40x6)cm

336.00

Each

23

RCCJoist

(400x15x15)cm

2000.00

Each

24

RCCLintel

(150x9x14)cm

375.00

Each

25

RCCshelves

(125x40x4)cm

325.00

Each

26

RCCChannelsboxtype

-325x300mm
-600x500mm

550.00
1150.00

PerRmt
PerRmt

27

RCCHalfroundChannels

-100mmDia 225.00
-250mm 425.00
Dia

PerRmt
PerRmt

28

RCCDrainCovers-LD
-MD
-HD
-EXD

(325x500x50)mm
(450x500x70)mm
(600x500x90)mm
(1000x500x100)m
m

PerRmt
PerRmt
PerRmt
PerRmt

270.00
520.00
900.00
1650.00

Advantages of using precast materials

Useofprecastmaterialsreducesconstructiontime.
itiscostefficientwhenusedinbulkandmakesoverallconstruction
efficient.

Disadvantages of precast material

Thereisnotmuchchoiceinpatternandsizes.
Asmaterialisprecast,thereisnocontroloftheconsumeroverthe
qualityoftheproduct.
Afewpercentageofmaterialgetsdamagedduringtransportation.

THANK YOU