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PROGRAMMING
MANUFACTURING
The process in which we can produce a
geometrical shape from a raw material is
known as manufacturing.
It is the last stage of production.
PRODUCTION
The entire process to manufacture
a component is known as production.
VARIABLES AFFECTING
MANUFACTURING
* Man
*Machine
*Material
Machine
The device which is used to convert an
effort to an useful work is known as
machine.
Machine tool
It has the ability to produce its own
parts as well as other parts.
Machining Center
It can perform no of operation at a
time with the help of ATC & AWC
ATC-Automatic Tool Changer
AWC-Automatic Work Changer
According to tool holding capacity &
magazine shape ATC is up 3 types
Drum type(40 tools)
Elliptical type(8-20 tools)
Loop chain type(200 tools)
Spindle in vertical
position
Cutting Speed
The speed at which the cutting
edges of the tool travels over the
job is known as cutting speed.
C.S = *D*N/1000
where D =Diameter of the cutter
N =RPM of the machine
Unit = m/min
Feed
CNC Advantages-
Disadvantages-
A-axis
y
x
Sub Program-
Controller-
Codes-ISO
-Dialog Mode
-In ISO mode we have to write the
program with G-code & M-code.
Ex-G99 T1 L0 R5
-In Dialog mode we have to write the
program in English language.
Ex-Tooldef T L R
G-code
M-code
M00-Program stop.
M01-Optional stop.
M02-Program end
M30-Program end & reset
M03-Spindle orientation clock wise.
M04-Spindle orientation anti clock wise.
M08-Coolant on.
M09-Coolant `
Lines-32647
Columns-241
Functional keysF1-Help
F2-For save
F3-For load or open
F5-Machine information
F7-To mark a block
F8(2 times)-To cancel a mark
F9-For simulation
F10-Main menu
C.S
As
Per
Job,
Tool
&
Feed
Per
Rev.
Sl no
Material
Cutting
Tool
10
11
12
Plain Carbon or
HSS
Mild Steel
TCT
Cast Steel
HSS
TCT
Alloy Steel
Mn-steel,Cr-Ni-steel
HSS
Cr-Mo-steel
TCT
Tool Steel
HSS
TCT
Tin Bronze
Cast Bronze
1.6
3.2
45
34
25
19
236
200
170
67
56
34
25
19
14
11
100
85
71
24
20
24
17
12
8.5
118
95
75
24
20
16
11
5--6
95
75
60
50
16
13
50
40
32
27
8.5
6.7
9.5
48
38
32
10
48
27
18
14
9.5
118
95
80
67
125
85
56
36
530
450
400
355
85
63
48
34
450
375
335
300
63
53
43
36
280
118
150
60
140
600
HSS
TCT
0.8
60
HSS
TCT
0.4
revolution
Speed
HSS
TCT
0.2
mm per
Cutting
HSS
TCT
Cast Iron
0.1
HSS
TCT
Feeds in
500
HSS
mm/min.
TCT
355
280
236
200
180
Light Alloys
HSS
400
300
200
118
75
Pure Aluminium
TCT
1320
1120
950
850
710
Aluminium Alloys
HSS
100
67
45
30
TCT
224
190
160
140
118
24
28