Feasibility Study for Baby

Diapers Manufacturing
Plant In India
MANGAL DEV BARIWAL
Diaper Consultant
Process Design Inc
VADODARA - India

Assigned Task for

Feasibility Study
Baby Diaper Brief Overview
Typical Costing of baby Diaper
List of potential Raw Material supplier

India/china/Europe)
List of potential baby diaper Machine supplier
(Europe /China/India)
List of reconditioned machine Supplier
Visit of some factory of Machines Manufacturer
and Raw supplier in china

A Brief Overview on
Baby Diaper

MAIN BRAND IN INDIA

Major Participants in Baby

Diaper
Market in India
Major Participants

Brand
Name

Made in
India

Import

Kimberly Clark

Huggies

Proctor & Gamble

Pampers

Mamy poko

Uni-Charm
Anakku
Godrej/SCA
Grasim

Anakku
Snuggy/Libero

Kara

Nobel Hygiene

Teddyy

Premier Aryco

Teddy Soft

Patterson Intl

Soft Love

Tainwala Personal care

Pristine Care

X
X
X

Fresh ones

Clarus

Baby Diaper Market Share

In India
Major Participants

Sales M S

Share %

Brand
Name

Made in
India

15

30-35

Huggies

Proctor & Gamble

12.5

25-30

Pampers

Uni-Charm

12.5

25-30

Mamypoko
Pants

10

20-25

Nappies

Snuggy

Kimberly Clark

Import

Others
Actifit
Godrej/SCA
Hygiene Wear Intl

Koochees

Infantino

Infantino

Nobel

Teddyy

V-cintA Intl

Lollas

Wipro

Baby Soft

A TYPICAL BABY
DIAPER

A TYPICAL BABY
DIAPER

Different Type Of Baby

diaper

Different Type Of Baby

diaper

Different Type Of Baby

diaper

Baby diaper Catalogue

Item

XYS-A

Size

Baby Weight

Specification
(Length*Width)(mm)

SAP/g

Total N.W/pc

Sample Pictures

Main Features:Lamination backsheet(Cloth-like film) with Magic velcro tape

Blue ADL,3-D leakage protector,Super soft hot air-through top
sheet

S
M
L

up to 7kg
5-11kg
8-14kg

380*275
450*320
500*320

5
6
7

25
30
35

XL

over 12kg

530*320

38

5
6

27
31

35

XYS-B

Main Features:PP Film ,Magic velcro tape ,super aborbent core ,

3-D leakage protector,skin-friendly cotton top sheet

XYS-C

S
M
L
XL

up to 7kg
5-11kg
8-14kg
over 12kg

380*275
450*320
500*320
530*320

23

Main Features:PP Film ,PP Refastenable tapes&frontal tape ,super aborbent core with Blue ADL,
3-D leakage protector,skin-friendly cotton top sheet

S
M
L

up to 7kg
5-11kg
8-14kg

380*275
450*320
500*320

4
5
6

23
27
31

XL

over 12kg

530*320

35

XYS-D

Main Features:PP Film ,PP Refastenable tapes&frontal tape ,super aborbent core ,
3-D leakage protector,skin-friendly cotton top sheet
S
M
L

up to 7kg
5-11kg
8-14kg

380*275
450*320
500*320

3
4
5

21.5
26
30

Components of The
Diaper
Polyethylene: the

outside,breathable,
leakproof
Polypropylene:
against babys
skin, keeps skin dry
Polyurethane:
elastic on cuffs
Acquisition and
Distribution Layer

Polyethylene :

Cloth like film

back and front
side
Polyurethane:

elastic on cuffs
Hydrophobic Nonwoven and
Hydrophilic Non
woven

Typical Costing of the

Product

Raw Material
Cost

Raw Material Cost

Raw Material
Used
for Baby
Diaper
Production

Fluff Pulp
Fluff pulp is designed for absorbent product
where ease of shredding, consistency and
cleanliness are needed.
Pulp : fluff pulp ,thickness1-2mm, width 380-410mm

Tissue Paper

Tissue paper is used to wrap the conton core of diape

and lady napkin, to produce toilet tissue,facial tissue,
handkerchiefs tissue,napkin paper with 13/13.5/14.5/
16/17/18/22/23 g/m2 ,with single or two or three ply.
Tissue: 15- 18gm/square meter standard width 180mm

Super Absorbent Polymer (

Super Absorbent Polymer ,mixed in cotton core and
absorbent core. Provide various of styles for your
options. Its Sodium Poly-acrylate

Breathable film and laminating

Breathable laminating film with colorful printing

(PE film laminated with Non-woven), good material
for back sheet of baby diapers Laminated.breathable
film with high tension strength-resistance,good moist
permeability. Breathable film is used as backsheet in
baby diaper. Breathable film can be printed with norm

PE FILM

PE FILM applied in the backsheet of sanitary napkin

panty liner and baby diaper It can print with normal in
or urine indicating ink. It can get embossing .
P.E. Film: the thickness 0.0015mm, width 85-105mm

Non Woven Fabric

There are two type NW hydrophilic mainly applies in

the top sheets and hydrophobic Nonwoven fabric
mainly used in diaper flow stopping part .
Non-woven fabric: good thermo-bonding 16-18gsm,std

ADL

ADL means acquisition distribution layer Nonwoven

top surface brings feeling of softness and comfort,
sanitary and refresh. Super quality ,double layer
composite ,embossing design styles have more holes
to guide the flow ,increase the penetration speed.

Frontal Tape
Frontal tape is applied in closure system for baby
diapers and adult diapers.

SPANDEX
The meaning of spandex : Spandex is a Polyether
based Elastane fiber having excellent resistance to
acid and alkaline wet processing conditions, high
modulus and high tensile strength, resistance to
discoloration due to airborne pollutants and is
hydrolysis resistant. It can be enlongated 4-7times
and hark back after disengagement Leg Elastic

Elastic Waist Band

This elastic waist band to be used in baby diaper to
make the baby feel more comfortable

Hot melt Glue

Hot melt glue is used for sanitary protection product,

baby diapers. Hot melt glue is developed for PE baffle
pads but may have utility on some NW wrapped prod
Hot melt glue with low viscosity, good low temperatu
performance, and light yellow color
Hot melt gum: Pressure sensitive and endurance,
good stickiness, white adhesive.

Raw

General Baby Diaper

Material
Share %
Brand
by Weight
Name
Composition
Major
Raw Material

Made in
India

Import

Fluff Pulp ,Tissue

43

Paper Mill

Super Absorbent
Polymer (SAP)

27

DOW/Japan/
China

Polypropylene

15

Polyethylene

Adhesive

Elastic

Non Woven Fabric

Total

100

Sanghi

General Baby Diaper

Specification
Series Product Min
Max Length Width weight
and
weight
Details
SAP
7
S

Xl

FLUFF

10

SAP
FLUFF

9
13

SAP
FLUFF

18
11

16

SAP
FLUFF

14

22
13

19

26

405mm

290mm

18-29g

450mm

315mm

22-36g

485mm

335mm

28-45g

500mm

350mm

32-52g

Typical recipe for a Baby Diaper

Product Specification:
Raw Items
Units

Area/Lgth Maxi
28
(Sq. cm, cm).

Weight
33+9
(Grams)

Waste
(Grams)

2090.0

20.465

4%

9.000

4%

Fluff

$/Tonne

SAP

$/Tonne

Tissue18gsm

$/Tonne

1014.0

1.876

4%

$/1000m2

1617.0

3.719

4%

$/Tonne

1592.5

3.758

4%

ADL40gsm

$/1000m2

182.0

0.728

4%

Foamelastic

$/1000m2

36.0

0.194

4%

$/m.

5.2

0.600

4%

$/1000m2

86.0

0.420

4%

LegElastic

$/Tonne

84.0

0.052

4%

L/CuffElastic

$/Tonne

39.2

0.024

4%

Non-woven
Backsheet

HookTape
Frontal

Typical recipe for a Baby Diaper

Product Specification:
Raw Items
Units

Area/Lgth Maxi
28
(Sq. cm, cm).

Weight
33+9
(Grams)

Waste
(Grams)

ElasticGlue

$/Tonne

0.300

4%

LCElGlue

$/Tonne

0.130

4%

Constr.Glue

$/Tonne

0.850

4%

LCConGlue

$/Tonne

0.150

4%

Lotion

$/Tonne

0.200

4%

Bags

$/unit

28

2%

Boxes

$/unit

168

2%

Wrap

$/roll

21504

2%

Pallet

$/unit

2688

2%

Baby diaper Raw materials

Material Description
Construction glue
Spandex glue
Tissue paper 18G/M2
Fluff pulp
Hydrophobic non-woven 18G/M2
Non-woven
Hydrophilic non-woven 15G/M2
Composite backsheet 26g/m2
Backsheet/ Film
PE backsheet 25g/m2
Textile frontal tape
Frontal tape
PP front tape
Magic side tape
Side tape
PP side tape
Waist elastic
Blue ADL non woven 18g/m2
SAP
Glue

PRICE (FOB
XIAMEN)

PRICE (FOB
XIAMEN)

USD/KG

3.20

3.10

USD/KG

4.10

4.10

USD/KG

1.65

1.77

Unit

USD/KG

USD/KG

2.70

2.55

USD/KG

2.73

2.55

USD/KG

3.22

3.2

USD/KG

2.20

1.01

USD/M2

0.51

4.38

USD/M2

0.12

3.38

USD/M

0.14

012

USD/M

0.07

0.62

USD/M2

0.88

0.98

USD/KG

2.99

3.5

USD/KG

2.20

2.55

Baby diaper Raw materials

RAW MATERAIL
BABY DIAPER

Raw materials list /costs for M size diaper

produced on Chronos baby line
Raw Material

QUANT/PCS

Eur / GR

Euro

RANKING

IMPACTO NO
CUSTO

19.5000

0.0008

0.0157

29,05%

SAP (gr)

2.8000

0.0023

0.0063

12,8%

POLYETHYLENE - 22g/m(gr)

2.9670

0.0032

0.0094

17,5%

LEG CUFF 15(gr)

0.7830

0.0054

0.0042

7,8%

LYCRA BARREIRA (GR)

0.0130

0.0173

0.0002

12

0,4%

NON WOVEN - 10g/m(gr)

1.6190

0.0037

0.0060

11,1%

TOP TAPE(m/lin)

0.0400

0.0652

0.0026

4,8%

HM CONSTR(gr).

0.6000

0.0035

0.0021

3,9%

FRONTAL TAPE (em m2)

0.0072

0.3653

0.0026

4,9%

ELASTIC

0.2400

0.0097

0.0023

4,3%

NON WOVEN - 10g/m(gr)

0.6270

0.0023

0.0014

10

2,6%

HM ELSTICO(gr)

0.1200

0.0351

0.0042

11

0,8%

0.0572

4.11518054

100,0%

CELLULOSE

SUB-TOTAL

29,316

Baby diaper cost L Size

L Size Baby Diaper Cost Sheet High Quality

Material price(usd/T)
Pcs
Total Weight Unit
(Fob xiamen port )
1000.00
600000
9
Ton
2000.00
600000
3.6
Ton

Item
No.

Description

1
2

GPfluffpulp
SAP

2colorPartiallaminatedBreathable
Film(Cloth-Like)

3200.00

600000

2.5

stucturehotmeltglue

3200.00

600000

spandexhotmeltglue

4100.00

GreenAcquisitionDistributionLayer
(ADL)

USD/T

USD/PCS INR/PCS

9000
7200

0.015
0.012

Ton

8000

0.013333

0.78

Ton

2496

0.00416

600000

0.18

Ton

738

0.00123

3500.00

600000

0.39

Ton

1365

0.002275

MagicVelcroSideTape

0.1250

600000

30000

3750

0.00625

MagicVelcroFrontalTape

0.47

600000

5040

m2

2368.8

0.003948

ElasticWaistband

0.60

600000

1710

m2

1026

0.00171

10

HydrophilicN.W.

2550.00

600000

0.77

Ton

1963.5

0.003273

11

SMSHydrophobicN.W.

2550.00

600000

1.37

Ton

3493.5

0.005823

12

tissuepaper

1770.00

600000

0.71

Ton

1256.7

0.002095

13

tissuepaper

1770.00

600000

0.44

Ton

778.8

0.001298

14

Spandex

7800.00

600000

0.08

Ton

43436.3

0.072394 4.488418

38000

0.063333 3.926667

Total cost:

60000

Baby diaper cost L Size

L Size Baby Diaper Cost Sheet Low Quality
Item
No.

1
2
3
4
5

Description

Material
price(usd/T)
(Fob xiamen port )

Pcs

Total
Weight

Unit

USD/T

GPfluffpulp
SAPChina

1colorPEFilm
stucturehotmeltglue
spandexhotmeltglue

1000.00

600000

Ton

9000

0.015

2000.00

600000

3.6

Ton

7200

0.012

2600.00
3100.00
4100.00

600000
600000
600000

2.5
0.78
0.18

Ton
Ton
Ton

6500
2418
738

0.011
0.004
0.001

USD/PC INR/P
S
CS

GreenAcquisitionDistribution
Layer(ADL)

3500.00

600000

0.39

Ton

1365

0.002

7
8
9
10
11
12
13

PPSideTape
PPFrontalTape
SpunbondHydrophilicN.W.
SMSHydrophobicN.W.
tissuepaper
tissuepaper
Spandex

0.0600
0.12
2550.00
2550.00
1770.00
1770.00
7800.00

600000
600000
600000
600000
600000
600000
600000

30000
5040
0.77
1.37
0.71
0.44
0.08

M
m2
Ton
Ton
Ton
Ton
Ton

1800
604.8
1963.5
3493.5
1256.7
778.8
624

0.003
0.001
0.003
0.006
0.002
0.001
0.001

37742.3

0.063

3.900

35000

0.058

3.617

Total cost:

600000

Baby diaper cost All Size

Baby Diaper Cost

Item

Description Size

Diap
Dimensi Baby
erWe
on Weight
ight
(cm)

S
Leak guard, PP
M
ProCare
tape, PE
brand backsheet,
(BD02PC) Blue ADL, USA L
fluff pulp

(kg) (g)1

SAP

Absorption

FOB
XIAMEN
(US$/pc)

(g)

(ml)

include
packing
charge

Master
Polybag

Cost/I
NR

Packing
L*W*H(cm) INR@63

3927

3-6

22

400

0.053

25pcs/bag,
8bag/polybag

48*21*24

3.34

4632

6-9

26

500

0.062

25pcs/bag,
8bag/polybag

56*21*26

3.91

4932

9-12

30

600

0.072

25pcs/bag,
8bag/polybag

62*21*26

4.54

700

0.083

25pcs/bag,
8bag/polybag

64*21*29

5.23

XL 540320 >13

34 7

Baby diaper cost

Dimensi Baby Diaper
SAP
on Weight Weight
Item

Description

Absorption

Size

S
Leak Guard,
Velcro Tapes,
M
Colorful
ProCare
Clothlike
(BD03PC) Backsheet, Blue
ADL, Elastic
L
Waistband, USA
fluff pulp
XL

FOB
XIAMEN
(US$/pc)

(cm)

(kg)

(g)1

(g)

(ml)

include
packing
charge

3927

3-6

23

500

0.074

4632

6-9

27

600

4932

9-12

31

5432

over13

35

Master
Polybag
Packing
L*W*H(cm)

INR
@63

25pcs/bag,
8bag/poly bag

48*21*24

4.66

0.073

25pcs/bag,
8bag/poly bag

56*21*26

4.60

700

0.093

25pcs/bag,
8bag/poly bag

62*21*26

5.86

800

0.102

25pcs/bag,
8bag/poly bag

64*21*28

6.43

MAGNUM VENTURS LTD

Baby Diaper Plant Capacity
Assupmtion 25 dyas working in monnth and 300 days working in year 3 shift
operation

Description 200 PCS/min 300 PCS/min 600 Pcs/min

Speed
Per Hrs
per shift 8 hrs
efficiency @85
per day 3
shift
Per month 25
dyas
One Container
60000
USDINR
Raw Material
cost
Manpower @5
ELECTRICITY
MAINT

200
12000
96000
81600

300
18000
144000
122400

600
36000
288000
244800

244800

367200

734400

6120000
600000
35000
63
0.136
299880
5000
2880
1000

9180000
600000
35000
63
0.204
449820
5000
4320
1200

18360000
600000
35000
63
0.408
899640
5000
5760
1500

Cost per piece

Raw Material cost approximate Rs
Electricity and Utility cost
Rs
Salary and wages and other
Rs
Logistic and distribution
Advertising &Retailer margin

Rs
Rs

3.70
0.20
0.10
1.00
1.00

-----------Total cost of Manufacturing

Selling cost of one diaper
------------ Profit per Diaper
=

Rs
Rs

6.00
11.50
Rs

5.50

Adult diaper Raw materials

RAW MATERIAL
COST

Adult diaper cost

Item

Adult
Diaper

Size

SAP(g)

59

97.37

0.17173

10.733125

10

63

107.56

0.19277

12.048125

12

62

117.86

0.22212

13.8825

57

119.84

0.2304

14.4

M
L
XL

13

Fluff pulp(g) Total N.W(g) Cost(usd)

Cost(INR)

1)Topsheet: non-woven;
2)Core: tissue paper(upper +lower)+100% USA fluff
pulp+SAP;
3)Backsheet: PE film;
4)PP closure tapes, with frontal tape;
5)with leak guard.

Adult diaper cost

Adult diaper Cost

Brand

Description

Packing

Dimension

Weight

SAP

Absorption

inches

(cm)

(g)5

(g)

(ml)

with master
polybag

28-44

80*65

95

800

0.19

11.97

0.221

13.923

0.245

15.435

Size

M
WITH LEAK
GUARDS,PP
TAPE PE
Comfrey
L
(AD02CF) FILM LEG CUFF,
China SAP, USA fluff
pulp
XL

FOB XIAMEN
INR
(US$/pc)

Waist

34-55

90*75

105

10

1000

37-65

100*80

115

12

1200

P.S.:the SAP and total weight can be customized as per the client's order

50pcs/big
transparent
polybag

Adult diaper cost L Size

A grade Large size

Item
No.
1
2

Description
GPfluffpulp
ChinaSAP

Weight(g)

material
price(usd/T)

Unit
cost(usd/pcs)

Pcs

Total Weight

Unit

416

62

1000

0.0620

100000

6.2

Ton

730

2000

0.0180

100000

0.9

Ton

Size

PEfilm650-750800mmx22g

275-320

15.675

2400

0.0376

100000

1.5675

stucturehotmeltglue

3520

3100

0.0186

100000

0.6

Ton

spandexhotmeltglue

3565

0.55

4100

0.0023

100000

0.055

Ton

PPsidetape

62mm*600m

0.9672

0.06

0.0060

100000

0.09672

ppfrontaltape

550mm*2000
m

0.066

0.12

0.0079

100000

6600

SpunbondHydrophilic
N.W.

15g220mm

3.344

2550

0.0085

100000

334400

9
10

SMSHydrophobicN.W. 15g*520mm/5
80mm/680m
m/770mm
tissuepaper
18g180mm

Ton

m2
Ton

Ton
10.013

2550

0.0255

100000

1.0013

2.6307

1770

0.0047

100000

0.26307

Ton

11

tissuepaper

18g180mm

2.6307

1770

0.0047

100000

0.26307

Ton

12

Spandex

610D

0.47
113.35

7800

0.0037
0.1994

100000

0.047

Ton

Total cost:

12.46462675

ESITMATED COST
BENEFIT
ANYALYSIS for
Raw Material cost approximate Rs
15.00
Adult
Electricity and Utility cost
Rs
0.30
Salary and wages and other
Logistic and distributiom
Advertising &Retailer margin

Rs
Rs
Rs

0.20
1.00
1.00

-----------Total cost of Manufacturing

Selling cost of one diaper
------------ Profit per Diaper
=

Rs
Rs

1 7.50
21.50
Rs

4.00

List 0f Raw
Material
Supplier

Pulp Supplier
Georgia-Pacific Corporation
133 Peachtree St., N.E.
Atlanta, GA 30303 ,(404) 652-4000
Corporate Headquarters ,(404) 652-4000
Cmpc Headquarters Building
Agustinas 1343, 3rd floor, Santiago, Chile
P.O. Box 307 V, Correo 21, Santiago, Chile
Telephone: (56-2) 441 2030 ,Fax: (56-2) 698 2179
E Mail: sales@celulosa.cmpc.cl,claudio.ojeda@cmpc.co.uk
PaperAge Magazine
David Cooper
VP Sales & Marketing
Europe
Telephone: (49) 30 3064 71 0
Facsimile: (49) 30 3064 71 99

Pulp Supplier
CMPC Europe Limited
Contact: Claudio Ojeda, Sales Director - Europe.
5 Dukes Gate, Acton Lane, Chiswick,
London, W4 5DX
United Kingdom
Telephone: (44-20) 8996 9960
Fax: (44-20) 8996 9967
APP Indonesia
Products, Sales & Marketing
Customer Service Department (CSD)
for Indonesia region : Jabotabek
Telp. 0-800-1-368-368 (Toll Free)
Email : CSD_CMI@app.co.id
Email : appsales@asiapulppaper.com
Email : APP-Central_Procurement@app.co.id

SAP Supplier
Degussa Krefeld
Geschftsbereich Superabsorber
Stockhausen GmbH
Bkerpfad 25
47805 Krefeld
Deutschland
T: +49-2151-38-3462
F: +49-2151-38-1292
superabsorber@degussa.com
Formosa Plastics Corporation
Kaohsiung Plant ,39,Chung San Third Road, Kaohsiung
(07)3331101 ,Jenwu Plant
100, Shwei Gwan Road,
Jenwu Syang, Kaohsiung-Hsien (07)3711411
E Mail : mcairlaids@mcairlaids.com

SAP Supplier
Sanyo Chemical Industries
Head Office & Research Laboratory
11-1, Ikkyo Nomoto-cho, Higashiyama-ku, Kyoto 605-0995, Japan
Tel: +81-75-541-4311 Fax: +81-75-551-2557

Non Wovens
Supplier
Fibertex A/S Svendborgvej 2
9220 Aalborg Denmark
Tel. +45 96 35 35 35
Fax +45 98 15 85 55
E Mail : fibertex@fibertex.com
Advanced Fabrics (SAAF)
P.O.Box 1065 Al-Ahsa 31982
Kingdom of Saudi Arabia
Tel:+966 3 532 4000
Fax: +966 3 532 4004
Toll Free: 800 306 9999
e-mail:info@saafnw.com

NonWovens
Supplier
First Quality Nonwovens, Inc.
FQN General Contact
80 Cuttermill Road
Suite 500
Great Neck, NY 11021
Texbond s.p.a.
Via Fornaci 15/17
38068 Rovereto (TN)
Tel. centralino+39 0464 481811
Fax centralino+39 0464 433366
Fax uff. Commerciale+39 0464 436981
Fax uff. Spedizioni+39 0464 481800
E-mailinfo@texbondspa.com
Email: fqntw@fqnonwovens.com

NonWovens
Supplier
Mogul Tekstil Sanayi Ve Ticaret Limited Sirketi
Mr Srkan Ggus
2. organize Snayi Blgesi 27120
Bspinar - Gziantep/turkey
Phone nr:+90 (342) 337-1499 / 337-1598
Fax nr :+90 (342) 337-1413
Email : mogul@mogulsb.com

Hot Melts Glue

Supplier
Adhesive Research
Adhesives Research Pte Ltd
Maxwell Road
#12-08B Maxwell House
Singapore 069113
Phone: (65) 6774 9580
Fax: (65) 6777 7261

Adhesives Research Shanghai Representative Office

Suite 3908, Plaza 66, Tower 1
1266 Nanjing West Road
Shanghai, China 200040
Phone: (86) 21 61038526
Fax: (86) 21 61038527

Hot Melts Glue

Supplier
Helkel International
Ernst Primosch
Corporate Vice President Corporate Communications
Location:
Headquarters, Dsseldorf / Germany
Phone: 0049-211-797-3533
Fax: 0049-211-798-2484

Bag Supplier
A-Pac Manufacturing, Inc.
2719 Courier N.W.
Grand Rapids, MI 49544
Phone: 616-791-7222
Fax: 800-272-2331
Moreau
ZI 235 rue des Frres Lumire - BP 502
39001 LONS-LE-SAUNIER - FRANCE
Tl: (+33) 3 84 85 81 00
Fax: (+33) 3 84 24 20 87
Flexico 1, route de Mru
BP 70429 - Hnonville
60544 Mru Cedex
Tel: +33 (0)3 44 49 49 49
Fax : +33 (0)3 44 49 88 51

Bag Supplier
Multibolsas Plsticas, S.A. de C.V.
Camino Principal A Barrn No.48,
Col. Benito Jurez Barrn Nicols Romero Edo. de
Mxico Cp. 54469
Fax: 2168-4900 con 20 lneas
E-mail: ventas@multibolsasplasticas.com.mx

Baby Diaper Manufacturing

Process

Flow Chart of
Manufacturing
Crushing
Process

Forming of
Fiber-Tissue
Layers
(Cotton-Like
Fluff)

Raw Pulp
Wrapping with
PE Films and
Non-Woven
Fabric

Hot Sealing &

Embossing

Packaging
and
Storage

Cutting into
Sections

Cutting Sections
of Diapers

Conveyor

Market
and

Tissue on Two
Sides

Forwarding by
Conveyer

The Finished
Products

Manufacturing
Process
A sheet of pulp is converted into fibers
The fibers are mixed with a super absorbent
A pad is formed, compressed and cut into

individual pieces
Poly material is added at the bottom and
nonwoven at the top
Hot melt is used to glue it all together
Elastomers are added for stretch in the waist
and leg cuffs
Tapes are added and can be adhesive or
mechanical (Velcro)
Individual diaper pieces are cut, inspected
and stacked for sealing and boxing

Selection of Baby
Diaper
All
high speed disposables
Manufacturing
machines are custom built to
Machine

suit exact requirements.

They vary greatly in price based
on the following main
parameters:
Machine speed
Product features
Product quality
Machine reliability/efficiency

Diaper Manufacturing
Machine

Baby Diaper
Machine Cost

NEW Baby Diaper

Machine Cost
Machine speed

Product type

Minimum Cost

Slowspeed-200dpm Economy

US$390,000

MediumSpeed

Medium

US$550,000

-300dpm

/Premium

Highspeed-600dpm

Premium

Combinedadult/baby Premium
-550dpm

US$650,000
US$1,200,000

Shanghai Jiuxu Industrial

Co.,Ltd

Machine speed

Product type

Minimum Cost

Full-inverter
baby
EconomyMachine
US$275,000-310,000
Baby MotorDiaper
diaper making
machine. tnclduing the hotmelt
glue machine); with stable
speed 350 pcs per minute(for
m size).

Semi servo baby diaper making

machine, (inclduing the hotmelt
glue machine); with stable
speed 350 pcs per minute(for
m size).

Medium

US$300,000-350,000

Full servo baby diaper

Premium

US$480,000-550,000

making machine, (including the

hotmelt glue machine), with
stable speed 450 pcs per

Italian Machine by
Indian dealer Chawala
Machine
speed
Product type Minimum Cost
exporter
Fully Automatic with high
Speed

Premium

8CR

Baby & Adult Diaper making

machinery plant
( 350 Pieces Baby Diaper &
Adult 300 PCS ) in Minute
( 30 Kw Power )
Fully Automatic with high
Speed

Fully CNC System With Six

Colour Printing & With

HighPremium 23Cr

Reconditioned Baby
Diaper
Machine
Cost
Machine speed
Product type Minimum
Cost
Slowspeed-200dpm Economy

US$390,000

Brazil
MediumSpeed

Medium

-300dpmBrazil

/Premium

Highspeed-550dpm

Premium

SouthAfrica

US$550,000
Euro500,000

List of Baby
Diaper Machine
Supplier

List of Plant And

Machinery
Astute Machine Industry
Co. Ltd.
Supplier
Address:No.41,Alley5,Lane317YenPingRd.,
(China
/Taiwan
Sec.1,Hsinchu30024,Taiwan,RepublicofChina
Tel:886-35-254197-8,252665
Tel:34529ASTUTE
Fax:886-35-253846
Yuxiang Sanitary Industries Company Ltd.
Add:BUnit,16Floor,JinyuanBldg,
HubinSouthNo.57,Xiamen361004,China
Tel:(86)5922207316Fax:(86)5922226816(manual)
Email:diapers@manufacturer.sina.net,
yuxiang@manufacturer.sina.net
ww.jwc.diytrade.com

List of Plant And

Machinery
Sanitary IndustriesSupplier
Company Ltd.
Add:BUnit,16Floor,JinyuanBldg,
(China
/Taiwan
HubinSouthNo.57,Xiamen361004,China
Tel:(86)5922207316Fax:(86)5922226816(manual)
Email:diapers@manufacturer.sina.net,
yuxiang@manufacturer.sina.net
ww.jwc.diytrade.com

Shunchang Machinery Manufacturing Co.,Ltd.

http://www.jjsc.com
Tel: 86-595-85727851
Fax: 86-595-85757850
Wuli Industrial Zone, Jinjiang City, Fujian Province, China

List of Plant And

Machinery
GURINDER SINGH
CHAWLA. [ Chairman ]
Supplier
Chawla Exporters
(India/Italian)
Building # 54, Imperal City ; Loharka Road.
Amritsar 143001.

PUNJAB.

INDIA.

DIATEC s.r.l.
Strada Statale 151, km 13
Collecorvino
Pescara 65013 Italy
staff@diatec.it+
39.085.82060.1+39.085.82060.22

List of Plant And

Machinery
American Diaper Machinery, Inc.
Supplier USA
PMB 175
6326 Lake Oconee Pkwy
Greensboro, Georgia 30642, USA
Tel./fax: 706-467-2104 (please call before sending fax),
Public fax: 06-453-4909
Cellular: 706-817-867
E-mail: atm@negia.net atm41@hotmail.com
Curt G. Joa, Inc.
100 CROCKER AVE
SHEBOYGAN FALLS WI 53085-1141
920-467-6136 ph
920-467-2924 fax
email: info@joa.com

List of Plant And

Machinery
Supplier
Kappa Tecnologies
S.r.l.
Via P.U. Frasca, 11
66013 Chieti Scalo (CH) - Italy
Tel. ++39.0871.552927 / 551523 / 573996
Fax. ++39.0871.552928
e.mail: info@kappatecnologies.it
W+D Machinery Company
9101 Quivira Road
Overland Park, Kansas 66215-3992, USA
Phone: (913) 492-9880
Fax: (913) 492-0691

Some other Important aspects of

the after Feasibility Study
Detail engineering
Typical Plant foot print
Plant Specification and Capacity
Estimated Investment Required
Revenue and Break Even Calculation

Project Plan & Review Toll

Gates
WK 1

April
2015

WK 2

WK 3

WK 4

Wk5

Wk6

WK7

WK 8

WK 12

WK 12

WK 14 WK 16

WK 18
WK 20
15th Oct
2015

Baby diaper plant

commissioning and
commercial production
Civil work and Utility equipment
ordering

Releasing PO and work

order
Detail
Engineering
Project
Initiation &
Plan in Place

Discussions with team

members, Observation
of the processing
process

Progress To Date

Plant Description
Layout of the plant
Machines and Manpower Required
Quality Control Standards and
Packaging.
Costing and Power Consumption

=>
Completed

List of Ref Plant &

Machinery
Supplier visit
Zhenhai Ren
in Shanghai
China
Jiuxu Industrial Co.,Ltd
Room 1006, No.1 Building No.388 Xinfu Road
Minhang District Shanghai
Shanghai China (mainland) 201100
Skype ID:ren.zhenhai
Mobile: +86-13651966527
Tel: +86-21-64811378
Fax: +86-21-64131458
Whatsapp:+86 13651966527
Viber:+86 13651966527
Email: sales@jiuxuindustry.com
Website:www.jiuxuindustry.com

List of Ref Plant &

Machinery
Shunchang Machinery
Manufacturing Co.,Ltd.
Supplier
visit
http://www.jjsc.com
in Tel:China
86-595-85727851

Fax: 86-595-85757850
Wuli Industrial Zone, Jinjiang City, Fujian Province, China
Jinjiang Xingyuan Co., Ltd.
Xingyuan factory in Quanzhou,China
Yijia (Fujian) Sanitary Appliances Co., Ltd
Shedian Industrial Zone, Luoshan Street,
Jinjiang City, Fujian, China

Thank You