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UNIVERSITI TEKNOLOGI PETRONAS

PETROLEUM ENGINEERING DEPARTMENT

Chapter 1

Casing

Learning
Objectives
To differentiate casing types
To describe casing properties and various connection used
To solve the casing design
To explain the wellheads and casing hangers

PCB3043 WELL DESIGN & COMPLETION

JANUARY 2015

Contents
1.1 Casing string
1.2 Terminology and casing properties
1.3 Wellheads and casing hangers
1.4 Casing design

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Question
1.2

When was the first


well drilled?
- Worldwide
- Malaysia
- PETRONAS
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Answer
1.2

Worldwide
First commercial well was drilled in USA in
1859

Drilled by Col Edwin L. Drake

PETRONAS
First well was for Duyong field in
August 1980

Drilled by PETRONAS Carigali Sdn.


Bhd.

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Answer
1.2

Malaysia
First well was drilled in Malaysia was in 1910

Drilled by Shell in Miri (Canada Hill) aka Grand Old


Lady

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1.1 Casing string

Source: www.steelpipes.org

What is casing?
Large diameter steel pipe lowered into a borehole and cemented in place

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1.1 Casing string

Hydrocarbon

It is possible to drill a
well with a single
casing size?
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1.1 Casing string


A typical set of casing
string

These pipes are run to


different depths
One or two of them may be
omitted depending on the
drilling conditions
They also may be run as liners
or in combination of liners

Source: www.nadlcorp.com

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1.1 Casing string


Example

Hydropressured
well

PCB3043 WELL DESIGN & COMPLETION

Geopressured
well

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1.1 Casing string


Example

Deepwater Horizon
Casing Design (18,360
ft)

Source: www.nola.com

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Do you aware of
these

- When we finished
the well, what
physically leave
behind is mainly
Casing and cement
- Casing has to
maintain the
operational
functionality and
Source: frackwire.com
pressure
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2015
containment that

1.1 Casing string


Conductor Casing

The first casing string to be run and consequently has


the largest diameter
Two methods to run the pipe;
In soft area or most offshore environment, the pipe is
generally driven into the ground with a large diesel
hammer (drive pipe). This pipe need the have thicker
coupling (e.g. RL4S)
In hard rock area, a hole need to be drilled first before
the pipe generally set at 150-200ft below the ground
level or seabed. Only use normal coupling (e.g. BTC
or JVLW)
Main function is to seal off unconsolidated formation at
shallow depth

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1.1 Casing string


Conductor Casing
Primary function
To prevent wash out of shallow formations (base of the
rig)
To control some type of lost circulation in shallow
formations
Other functions
To protect subsequent casing strings from corrosion
To support some of the wellhead load
To provide a fluid conduit to raise the circulating high
enough to return to the pit

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1.1 Casing string


Surface Casing

The first casing string to be run after conductor and generally


set at 1000-5000ft below the ground level or seabed
Sizes of the surface casing vary from 7 to 16 in diameter,
with 10 and 13 being the most common sizes
It is usually cemented to the surface
Setting depth is important in an area where abnormally high
pressure are expected
If the casing set too high, formations below the casing may not
have sufficient strength to allow well to shut in
This can result the influx to surface around the outside of the
casing

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1.1 Casing string


Surface Casing
Primary function
Prevent fresh-water sands from being contaminated
with drilling mud, gas, oil or salt water
State and federal regulations for the protection of
underground fresh-water reservoirs are usually quite
specific about the setting depth of surface casing
Other functions
Maintain hole integrity by preventing cave-in and
washout of loose formations
Minimize lost circulation into shallow, permeable zones
Cover weak zones that are incompetent to control kick
imposed pressures
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1.1 Casing string


Intermediate Casing
Main function is to isolate problematic formations between the
surface casing setting depth and the production casing setting
depth that prevent the well from being drilled to the target depth
Possible problems;
Sensitive shale
Lost circulation zone
Abnormal pressure
Squeezing salt

Number of intermediate casing will depend on the number of


such problems encountered

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1.1 Casing string


Production Casing

It is either run through the pay zone or set just above it (open
hole completion).
Main purpose is to isolate the production interval from other
formation (e.g. water bearing sands) and to act as conduit for
production tubing
It should be thoroughly pressure tested before running the
completion since it forms the conduit for fluids to flow.

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1.1 Casing string


Liner

A liner is an abbreviated string of casing used to case open


hole below existing casing

It is a short casing string (less than 5000ft) which is


suspended from the inside of the previous casing string by a
device known as liner hanger
The liner hanger is attached to the top joint of the liner in the
string
It consists of a collar which has hydraulically or mechanically
set slips (teeth) which, after activated, grip the inside of the
previous casing

The slips support the weight of the liner and therefore the liner
does not have to extend back up to the wellhead
Liner may be used as intermediate or production string
Liners are often cemented in place, but production liners are
PCB3043
WELL DESIGN
& COMPLETION
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sometimes
suspended
in the well without cementing

1.1 Casing string


Types of Liner

Casing Liner
Casing liner is a section of
casing that is suspended
from the existing casing
(surface or intermediate
casing)
In most cases, it extends
downward from into the
open hole and overlaps the
existing pressure,
casing by lost
200 to
It is used to isolate abnormal formation
circulation zones, heaving shale400
andftsalt sections, and to
permit drilling below these zones without having well
problems

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1.1 Casing string


Types of Liner
Production Liner
Production liner is run instead of full casing
to provide isolation across the production
or injection zones
In this case, intermediate casing or drilling
liner becomes part of the completion string
Tie back Liner
The drilling liner is often used as part of the
production casing rather running an
additional full string of pipe from the
surface to the producing zone
The liner is tied-back or connected to the
surface by running the additional pipe
required to connect to the liner top
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1.1 Casing string


Types of Liner
Scab Liner
Scab liner is a section of casing used to
repair existing damaged casing.
It may be cemented or sealed with packers
at the top and bottom
Scab Tie-back Liner
This is a section of casing extending
upwards from the existing liner, but
which does not reach the surface and
normally cemented in place.
Scab tie-back liners are commonly used
with cemented heavy-wall casing to
isolate salt sections in deeper portions of
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the WELL
well.DESIGN & COMPLETION

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1.1 Casing string


Liner

Pro/Cons
Shorter length of casing string (cost reduction)
Liner run on drill pipe (less rig time to run the string)
Liner can be rotated during cementing (improve mud
displacement and cement job)
Sometimes troublesome due to leakage
Disengagement from the run-in string may be difficult or
impossible
Poor primary cement job due to smaller clearance

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1.1 Casing string


Casing String Size

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1.2 Casing properties


What is your level?

API
OCTG
ISO
SMLS
ERW
OD
ID
WT
Csg
Tbg

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1.2 Casing properties


What is your level?
API- American Petroleum Institute
OCTG- Oil Country Tubular Goods
ISO- International Standardization
Organization
SMLS- Seamless
ERW- Electric Resistance Welding
OD- Outer Diameter
ID- Inner Diameter
WT- Wall thickness
Csg- Casing
Tbg- Tubing

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1.2 Casing properties


Standards

API 5CT:2011 / ISO 11960:2011 (Casing tubing)


API Bulletin 5C2 / TR 5C3 / ISO TR 10400:2007
(Formula)
API 5-CRA:2010 / ISO 13680:2010 (Chrome)
API RP 5C5:2003 / ISO 13679:2002 (Premium
connection testing)
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1.2 Casing properties


Standard- API 5CT
History

1st
Edition
197x

2nd
Edition
1981
(5A, 5AC,
5AX,
5AQ)

PCB3043 WELL DESIGN & COMPLETION

3rd Ed
1988
4th Ed
1992
5th Ed
1995
6th Ed
1999
7th Ed

9th
Edition
2011
(latest)

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1.2 Casing properties


API 5CT / ISO 11960

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1.2 Casing properties


API 5CRA / ISO 13860

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1.2 Casing properties


OCTG Tubular
1. Manufacturing
Type
Classification
Determines its manufacturing method

2. Size
. Indicates its nominal OD
. Imperial unit- inch
. SI unit- mm is uncommon except in certain places like
China or Japan
3. Weight
. Imperial unit- pound per foot or lbs/ft or #
. SI unit-kg/m is rare but exists in certain places
4. Grade
. Strength & type of material (carbon steel, low alloy steel,
stainless steel)
. Two main grades- API or Proprietary grades
5. Connection
. Type of connection to be threaded on the pipe ends
. DESIGN
Two main
grades- API and Proprietary premium JANUARY 2015
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& COMPLETION

1.2 Casing properties


OCTG Tubular
1. ManufacturingClassification
Type
Seamless or Electric Resistance Welding (ERW)
2. Size
. 1.050 to 20
. 1.050 to 1.900 (macaroni tubing)
. 2 3/8 to 4 (tubing)
. 5 to 16 (casing)
. 18 5/8 to 36 (conductor)
3. Weight
. Light to heavy wall thickness (indicates weight)
. Example: 7 23# to 42.7#
4. Grade
. Strength, in terms of KSI (e.g. K55, L80, P110, SM13CRS-110,
SM2731)
. Corrosion (e.g. carbon steel, 13%Chrome, Duplex, Nickel
based alloy)
5. Connection
. DESIGN
API connectionBTC, EUE, 8rd, LTC, STC
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1.2 Casing properties


1. OCTGTwo basic processes
Seamless pipe Manufacturing Type
Seamless pipe is a wrought steel
pipe manufactured by a seamless
process.
A billet is pierced by a mandrel and
the pierced tube is subsequently
rolled and re-rolled until the desired
diameters are obtained
Welded pipe - Electric Resistance
Welding (ERW) and UO
In the electric welding processes,
flat sheet stock is cut and formed,
and the two edges are welded
together by electric flash or electric
resistance
welding
without adding
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& COMPLETION

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1.2 Casing properties


1. OCTGManufacturing Type

Large OD pipe cannot be made by seamless process


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1.2 Casing properties


1. OCTGSeamless
Pipe
WeldedType
Pipe (ERW & UO)
Manufacturing
Pros

Good quality (less


defects)
Wide variety of
material grade

Relatively cheaper
Excellent dimensional
accuracy (good for
expandable tubular)
Better availability

Cons

Relatively expensive
Limited availability
Lack dimensional
accuracy

Quality concern on weld-seam


(risk of leak & burst, not
suitable for sour service)
Inhomogenous mechanical
property
Limitation of YS (80-110)
Carbon steel only (CRA
cannot be welded)

Production casing
tubing

Conductor, surface and


intermediate casing
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Expandable tubular

Summ
ary

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1.2 Casing properties


4. OCTG-Grade
Strength-API 5CT
API specifications simplify the selection and purchase of
steel tubular for most applications
API grades designation consist of a letter and a number

P-110
Arbitrarily selected, but at one
time used to uniquely defined a
specific grade-still used to
distinguish between grades

PCB3043 WELL DESIGN & COMPLETION

Specifies the Minimum


Yield Strength (MYS) of
tubular materials in KSI
or 000 psi

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1.2 Casing properties


4. OCTG-Grade
Strength-Proprietary
Manufacturers (steel mills) also provide proprietary grades
which are not governed by API specifications but of better
performances
It may have improved properties
High toughness at higher yield strength
Toughness at ultra low temperature (artic grade)
SSC resistance
Higher collapse resistance (High collapse grade)
Anti-corrosion performance against CO2/H2S/Cl- (CRA
grade)
Achieved by more stringent controls on certain
manufacturing processes (typically higher cost)
Manufacturers claim should be supported by extensive
PCB3043 WELL
DESIGN
& COMPLETION
testing
or have
been accepted by industry standardsJANUARY 2015

1.2 Casing properties


4. OCTG-Grade
Material
Basic Steel - (covered in 5CT)
Carbon steel (CS)
- all API grades
Low Alloy Steel (LAS) - <5% alloying
- API and Proprietary grades
Corrosion-Resistance Alloys (CRA) (covered in API 5CT
and API 5CRA)
Martensitic Stainless steel (MSS)
Duplex Stainless steel (DSS)
Nickel-based alloy (NI-based)
- mostly proprietary grade
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1.2 Casing properties


5. OCTG-Connection
Connection is to couple two ends of the pipes. It needs
to sustain high tensile load, to provide pressure
containment.
Two ends: Pin and Box

Box

PCB3043 WELL DESIGN & COMPLETION

Pin

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1.2 Casing properties


5. OCTG-Connection
Connection is to couple two ends of the pipes. It needs
to sustain high tensile load, to provide pressure
containment.
Two
groups:
connection and Premium
Integral joint (IJ)
Threaded
andAPI
Coupled
Connection
(T&C) with coupling
without

Semi flushcoupling Full


flush
-

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1.2 Casing properties


5. OCTG-Connection
Connection Design
Thread Form (shape of the
thread)
Taper
change in diameter of a
thread

Height
Distance between the crest
and the root of a thread
measured normal to the axis
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of the
thread

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1.2 Casing properties


5. OCTG-Connection
Connection Design
Thread Form (shape of the
thread)
Lead
distance from one point on
the thread to the
corresponding point on the
adjacent thread and is
measured parallel to the
thread axis
Pitch Diameter
diameter of an imaginary
cone that bisects each thread
midway between its crest and
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1.2 Casing properties


5. OCTG-Connection
Connection Design
Thread Seal a joint must prevent
the leakage of the fluid/gas
Thread dope seal
gaps between the roots and
crests and between the flanks of
the mating surfaces are plugged
by a thread compound
(containing powered metals, also
provide lubrication)
Metal to metal seal
applying a makeup torque
sufficient to wedge the pin and
box together and cause
interference between the thread
PCB3043 WELL DESIGN & COMPLETION
elements

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1.2 Casing properties


5. OCTG-Connection
Connection Design

Tubular connection

Threaded connection

Welded connection

Descripti Thread form on pipe ends External connector


on
welded on the pipe body
Summar
y

Thread damage during


alignment of joints
Thread damage due to
excessive torque
Relatively slow make up
times of large diameter
pipe
Strength related to
casing/pipe grade
Limited tensile &
pressure capacity

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Allowed for increased


stabbing/alignment
characteristic
Connector material was
independent prom pipe
grade
Increased internal
pressure and bending
load capacity
Less prone to thread
damage from excessive
JANUARY 2015
torque

1.2 Casing properties


5. OCTG-Connection
Connection Design
Joint efficiency (tensile strength of the joint divided by the
tensile strength of the pipe)
Jump out: separation of pin and box without damage to
the thread element
Fracture: threaded section separates from the pipe body
Thread shearing: stripping off of thread from the pin/box

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1.2 Casing properties


5. OCTG-Connection
API Connections
Pipe

Tubi
ng

Casi
ng

Connection
Non-Upset Threaded &
Coupled (NUE)

Upset
Not required

External-Upset Threaded
and Coupled (EUE)

Required

Integral Joint (IJ)

Required

Short Round Thread (STC)

Not required

Long Round Thread (LTC)

Not required

Buttress Thread (BTC)

Not required

Extreme-Line Thread

Required

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Thread Form

Round Tubing

Round Casing
Buttress

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1.2 Casing properties


5. OCTG-Connection
API Connection (Tubing) NUE & EUE

NUE

PCB3043 WELL DESIGN & COMPLETION

EUE

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1.2 Casing properties


5. OCTG-Connection
API Connection (Tubing) IJ

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1.2 Casing properties


5. OCTG-Connection
API Connection (Casing) STC & LTC

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1.2 Casing properties


5. OCTG-Connection
API Connection (Casing) BTC & X-Line

BTC

PCB3043 WELL DESIGN & COMPLETION

X-Line

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Question

C
A
B

- Drilling Rig
- Production
Which
unit
one?
- Platform
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Answer

Drilling Rig

C
Production unit
A

B
Platform
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1.2 Casing properties


4. OCTG-Connection
Premium Connection
Features
Metal to metal seal
Torque shoulder
ID flush profile
Improved thread design

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1.2 Casing properties


4. OCTG-Connection
Premium Connection
Metal to metal
seal
Torque shoulder
ID flush profile
Improved thread
design

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1.2 Casing properties


4. OCTG-Connection
Premium Connection
Metal to metal seal
Torque shoulder
ID flush profile
Improved thread
design

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1.2 Casing properties


4. OCTG-Connection
Premium Connection
Metal to metal seal
Torque shoulder
ID flush profile
Improved thread
design

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1.2 Casing properties


4. OCTG-Connection
Premium Connection
Metal to metal seal
Torque shoulder
ID flush profile
Improved thread
design

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1.2 Casing properties


Casing Classification
No

Criteria

Example

Outside diameter

Material Grade

L-80

Nominal weight

47lb/ft

Wall thickness

Type to threads and couplings

API LCSG

Length of each joint (RANGE)

RANGE 3

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13 3/8

0.5

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1.2 Casing properties


Casing Loads
There are different types of loads exerted on casing
during landing, cementing, drilling and production
operations
The most important loads on casing as specified by
API
1. Tensile
2. Burst
3. Collapse
The most important loads on casing as specified by
API
. The other loads are compression, wear, corrosion,
vibration and pounding by drillpipe, effects of gun
perforating and erosion.
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1.2 Casing properties


1. Casing LoadsTensile
Yield strength
tensile stress
required to
produce a total
elongation of
determined
percentage of the
gauge length (e.g.
0.5%)

Joint
strength
minimum
tensile force
required to
cause joint to
failure

Tensile load < min (Joint strength, casing


body yield strength)
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1.2 Casing properties

1. Casing LoadsTensile
Sources of tension loads
1.
2.
3.
4.

Suspended weight of casing string


Bending force
Shock load
Pressure testing

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1.2 Casing properties

1. Casing LoadsTensile
Suspended weight effective weight of the pipe
is reduced after immersed in drilling fluid due to
buoyancy
effect

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1.2 Casing properties

1. Casing LoadsSuspended weight


Tensile

Example
Calculate the suspended weight of 7000ft, L-80/47lb/ft
casing string in 12.5ppg mud

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1.2 Casing properties

1. Casing LoadsBending force casingTensile


is subjected to bending forces

when run in a deviated well. The lower surface of the pipe


stretches and is in tension. The upper surface shortens and
is in compression

Example

7 L-80/47lb/ft casing in a borehole of 3o/100ft dogleg


severity

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1.2 Casing properties

1. Casing LoadsShock load while running


the casing, it is subjected to
Tensile
acceleration loading by setting of the slips and
application of hoisting
brakes

(3.04ft/s)

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1.2 Casing properties


Shock load

Example

1. Casing LoadsTensile

Consider sections of L-80, 47lb/ft casing being run into the borehole at
an average rate of 9s per 40ft. Calculate the shock load if the casing is
moving at its peak velocity when the slips are set

The is based on 3.04ft/s (13s per 40ft). Thus,

The peak running speed is twice the average, so the shock load is

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1.2 Casing properties


1. Casing LoadsTensile
Pressure testing often carried out prior to drilling the

float collar and float shoe for the purpose of leakage


check. During pressure testing, extra tensional load is
exerted on each section.

Example
Calculate tension load due to pressure testing on a 7 L-80/38lb/ft
casing. (ID = 5.92in, burst resistance = 8,460psi)

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1.2 Casing properties


1. Casing LoadsTensile

Safety
factor for tension should be

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1.2 Casing properties


2. Casing Loads-Burst
Sources of tension loads
1. Column of drilling fluid acting on the inside wall
of the pipe
2.

Kick imposed burst pressure if a kick occurs


during drilling operations
. Based on API, the burst pressure
resistance;

API allows 12.5% manufacturers


tolerance in the nominal wall thickness
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1.2 Casing properties


2. Casing Loads-Burst
Example
Calculate the burst rating of 9 5/8 N-80/47lb/ft casing
given that the wall thickness is 0.472

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1.2 Casing properties

3. Casing LoadsSources of tension loads


Collapse

1.

Hydrostatic head of the fluid column (mud &


cement slurry) outside the casing
2. Deformation of rocks (shale & salts)
. Strength of casing under external pressure depends
on
. Length
. Diameter
. Wall thickness
. Physical properties of the casing material (yield
point, elastic limit, youngs modulus, poissons
ratio ect)
. Axial loading
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1.2 Casing properties

Yield strength collapse


Plastic collapse
Transition collapse
Elastic collapse

PCB3043 WELL DESIGN & COMPLETION

Wall thickness
(do/t)

Casing strength

3. Casing LoadsCasing failure models


under collapse pressure
Collapse

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1.3 Wellhead &


Hangers
Wellhead
& Casing
hanger

All casing are suspended from a wellhead by using casing


hanger. For onshore and offshore platform, the wellhead is just
below the rig floor
For drilling offshore on a floating vessel, wellhead is installed at
the seabed
Main functions: to suspend the weight of the casing string,
to seal off the annulus between successive casing string,
as interface between the casing and BOP stack.
Two types of wellhead;
Spool
- require different set of spool for different casing sizes
- many seals (increase chances of pressure leak)
- BOP must be removed to install next casing spool
Compact
spool& COMPLETION
PCB3043
WELL DESIGN
JANUARY 2015

1.3 Wellhead &


Hangers
Wellhead
& Casing
hanger

Two types of wellhead;


Spool
- require different set of spool for different casing sizes
- many seals (increase chances of pressure leak)
- BOP must be removed to install next casing spool
Compact spool
- enable several casing strings to be suspended from a single
spool
Two types of casing hanger;
Mandrel
Slip type

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References
Fundamentals of casing design
By Hussain Rabia
Drilling Engineering
By Jamal J. Azar, G. Robello Samuel
Drilling Technology in Nontechnical Language
By Steve Devereux
Casing Design - Theory and Practice
By S.S. Rahman & G.V. Chilingarian
Casing and Cementing, 3rd Ed.
Casing and Liners for Drilling and Completion
By Ted G. Byrom

PCB3043 WELL DESIGN & COMPLETION

JANUARY 2015

1.4 Casing Design


Casing program
design
involve
The selection
of

Casing setting depth


Casing sizes
Grades of steel

Controlling factors

Geological conditions
Hole problems
Number and sizes of production tubing
Stock availability
Downhole production equipments
Company policy etc.

PCB3043 WELL DESIGN & COMPLETION

JANUARY 2015

1.4 Casing Design


Criteria
Maximum load criteria

Casing string is designed to withstand the worst


load conditions associated with drilling &
production operations

Most economic criteria

Combination string with multiple sections of


different steel grades, wall thickness and coupling
types

PCB3043 WELL DESIGN & COMPLETION

JANUARY 2015

1.4 Casing Design


Casing Setting
Depth

Conductor casing
No formula available since too many variables and complexity
Shallow well with hard surface soil (50-100ft) while soft formation
(200-250ft)
In absence of soil data, just do what everyone else does (similar
depth or deeper)
If critical well, get the soil data
Surface casing
Consider some factors (choose the deepest depth)
Pore pressure
Fracture pressure
Depth of freshwater zone
Legal regulations
PCB3043 WELL DESIGN & COMPLETION

JANUARY 2015

1.4 Casing Design


Casing Setting
Depth
Intermediate casing

Consider critical issues


Mud density
Overpressure
Presence of unstable and corrosive zones

Production casing
Type of completion
Fluid types
Producing zone depth

PCB3043 WELL DESIGN & COMPLETION

JANUARY 2015

1.4 Casing Design


Well
depth
(ft)

Pore
pressure
EMW
(ppg)

Fracture
pressure
EMW (ppg)

8.95

10.8

1000

8.95

11.2

2000

8.95

11.65

3000

8.95

12.7

4000

8.95

13.2

5000

8.95

13.35

6000

8.95

13.6

7000

8.95

14.2

8000

10.0

15.0

9000

11.45

15.55

10000

12.35

15.85

11000

13.30

16.15

12000

14.0

16.45

13000

14.45

16.75

13500 WELL DESIGN


14.7
16.9
PCB3043
& COMPLETION

Casing Setting
Depth

JANUARY 2015

1.4 Casing Design

At 10000ft

PCB3043 WELL DESIGN & COMPLETION

JANUARY 2015

1.4 Casing Design


1.

Casing Setting
Depth
Apply trip margin to pore
pressure and kick margin to
fracture gradient

2. Determine primary setting depth for each casing string


based on pore pressure and fracture gradient
3. Check for the likelihood of pipe-sticking due to
differential pressures for each casing string, adjust
casing setting depth if necessary
4. Check for kick imposed pressure at surface casing
shoe, adjust surface casing setting depth if necessary

PCB3043 WELL DESIGN & COMPLETION

JANUARY 2015

1.4 Casing Design


1.

Apply trip margin to pore pressure and kick margin to fracture gradient

PCB3043 WELL DESIGN & COMPLETION

JANUARY 2015

1.4 Casing Design


2.

Determine primary setting depth for each casing string based on pore
pressure and fracture gradient

PCB3043 WELL DESIGN & COMPLETION

JANUARY 2015

1.4 Casing Design


3.

Check for the likelihood of pipe-sticking due to differential pressures for


each casing string, adjust casing setting depth if necessary

Differential pressure for intermediate casing


Normal pressure zone, 8.95 ppg ends at 7000 ft. The intermediate
casing setting depth is 9500 ft, 12.4 ppg

ok

Differential pressure for production casing

PCB3043 WELL DESIGN & COMPLETION

ok
JANUARY 2015

1.4 Casing Design


4.

Check for kick imposed pressure at surface casing shoe, adjust surface
casing setting depth if necessary

At

Kick imposed pressure<fracture gradient !

Depth
(ft)

Kick imposed
pressure
gradient (psi/ft)

Fracture
pressure
gradient
(psi/ft)

3500

0.689

0.673

4000
0.681
PCB30435000
WELL DESIGN & COMPLETION
0.668

0.686
0.689

Surface casing
at 5000ft
JANUARY 2015

1.4 Casing Design


Final setting depth

PCB3043 WELL DESIGN & COMPLETION

JANUARY 2015

1.4 Casing Design

PCB3043 WELL DESIGN & COMPLETION

JANUARY 2015

1.4 Casing Design


Casing & Hole Size

Production Tubing string


Production rate and frictional pressure loss
Nodal analysis

No of casing string
Drilling conditions
Bit size/drift diameter
Borehole and hole cleaning
Cementing requirement
. annular clearance on 0.375 is sufficient (0.75 is preferable)
for cement to hydrate and strength development

PCB3043 WELL DESIGN & COMPLETION

JANUARY 2015

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