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Chapter 1
Casing
Learning
Objectives
To differentiate casing types
To describe casing properties and various connection used
To solve the casing design
To explain the wellheads and casing hangers
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Contents
1.1 Casing string
1.2 Terminology and casing properties
1.3 Wellheads and casing hangers
1.4 Casing design
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Question
1.2
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Answer
1.2
Worldwide
First commercial well was drilled in USA in
1859
PETRONAS
First well was for Duyong field in
August 1980
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Answer
1.2
Malaysia
First well was drilled in Malaysia was in 1910
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Source: www.steelpipes.org
What is casing?
Large diameter steel pipe lowered into a borehole and cemented in place
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Hydrocarbon
It is possible to drill a
well with a single
casing size?
PCB3043 WELL DESIGN & COMPLETION
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Source: www.nadlcorp.com
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Hydropressured
well
Geopressured
well
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Deepwater Horizon
Casing Design (18,360
ft)
Source: www.nola.com
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Do you aware of
these
- When we finished
the well, what
physically leave
behind is mainly
Casing and cement
- Casing has to
maintain the
operational
functionality and
Source: frackwire.com
pressure
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containment that
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It is either run through the pay zone or set just above it (open
hole completion).
Main purpose is to isolate the production interval from other
formation (e.g. water bearing sands) and to act as conduit for
production tubing
It should be thoroughly pressure tested before running the
completion since it forms the conduit for fluids to flow.
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The slips support the weight of the liner and therefore the liner
does not have to extend back up to the wellhead
Liner may be used as intermediate or production string
Liners are often cemented in place, but production liners are
PCB3043
WELL DESIGN
& COMPLETION
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sometimes
suspended
in the well without cementing
Casing Liner
Casing liner is a section of
casing that is suspended
from the existing casing
(surface or intermediate
casing)
In most cases, it extends
downward from into the
open hole and overlaps the
existing pressure,
casing by lost
200 to
It is used to isolate abnormal formation
circulation zones, heaving shale400
andftsalt sections, and to
permit drilling below these zones without having well
problems
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Pro/Cons
Shorter length of casing string (cost reduction)
Liner run on drill pipe (less rig time to run the string)
Liner can be rotated during cementing (improve mud
displacement and cement job)
Sometimes troublesome due to leakage
Disengagement from the run-in string may be difficult or
impossible
Poor primary cement job due to smaller clearance
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API
OCTG
ISO
SMLS
ERW
OD
ID
WT
Csg
Tbg
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1st
Edition
197x
2nd
Edition
1981
(5A, 5AC,
5AX,
5AQ)
3rd Ed
1988
4th Ed
1992
5th Ed
1995
6th Ed
1999
7th Ed
9th
Edition
2011
(latest)
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2. Size
. Indicates its nominal OD
. Imperial unit- inch
. SI unit- mm is uncommon except in certain places like
China or Japan
3. Weight
. Imperial unit- pound per foot or lbs/ft or #
. SI unit-kg/m is rare but exists in certain places
4. Grade
. Strength & type of material (carbon steel, low alloy steel,
stainless steel)
. Two main grades- API or Proprietary grades
5. Connection
. Type of connection to be threaded on the pipe ends
. DESIGN
Two main
grades- API and Proprietary premium JANUARY 2015
PCB3043 WELL
& COMPLETION
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Relatively cheaper
Excellent dimensional
accuracy (good for
expandable tubular)
Better availability
Cons
Relatively expensive
Limited availability
Lack dimensional
accuracy
Production casing
tubing
Summ
ary
P-110
Arbitrarily selected, but at one
time used to uniquely defined a
specific grade-still used to
distinguish between grades
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Box
Pin
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Height
Distance between the crest
and the root of a thread
measured normal to the axis
PCB3043 WELL
DESIGN
& COMPLETION
of the
thread
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Tubular connection
Threaded connection
Welded connection
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Tubi
ng
Casi
ng
Connection
Non-Upset Threaded &
Coupled (NUE)
Upset
Not required
External-Upset Threaded
and Coupled (EUE)
Required
Required
Not required
Not required
Not required
Extreme-Line Thread
Required
Thread Form
Round Tubing
Round Casing
Buttress
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NUE
EUE
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BTC
X-Line
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Question
C
A
B
- Drilling Rig
- Production
Which
unit
one?
- Platform
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Answer
Drilling Rig
C
Production unit
A
B
Platform
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Criteria
Example
Outside diameter
Material Grade
L-80
Nominal weight
47lb/ft
Wall thickness
API LCSG
RANGE 3
13 3/8
0.5
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Joint
strength
minimum
tensile force
required to
cause joint to
failure
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1. Casing LoadsTensile
Sources of tension loads
1.
2.
3.
4.
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1. Casing LoadsTensile
Suspended weight effective weight of the pipe
is reduced after immersed in drilling fluid due to
buoyancy
effect
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Example
Calculate the suspended weight of 7000ft, L-80/47lb/ft
casing string in 12.5ppg mud
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Example
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(3.04ft/s)
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Example
1. Casing LoadsTensile
Consider sections of L-80, 47lb/ft casing being run into the borehole at
an average rate of 9s per 40ft. Calculate the shock load if the casing is
moving at its peak velocity when the slips are set
The peak running speed is twice the average, so the shock load is
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Example
Calculate tension load due to pressure testing on a 7 L-80/38lb/ft
casing. (ID = 5.92in, burst resistance = 8,460psi)
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Safety
factor for tension should be
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1.
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Wall thickness
(do/t)
Casing strength
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References
Fundamentals of casing design
By Hussain Rabia
Drilling Engineering
By Jamal J. Azar, G. Robello Samuel
Drilling Technology in Nontechnical Language
By Steve Devereux
Casing Design - Theory and Practice
By S.S. Rahman & G.V. Chilingarian
Casing and Cementing, 3rd Ed.
Casing and Liners for Drilling and Completion
By Ted G. Byrom
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Controlling factors
Geological conditions
Hole problems
Number and sizes of production tubing
Stock availability
Downhole production equipments
Company policy etc.
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Conductor casing
No formula available since too many variables and complexity
Shallow well with hard surface soil (50-100ft) while soft formation
(200-250ft)
In absence of soil data, just do what everyone else does (similar
depth or deeper)
If critical well, get the soil data
Surface casing
Consider some factors (choose the deepest depth)
Pore pressure
Fracture pressure
Depth of freshwater zone
Legal regulations
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Production casing
Type of completion
Fluid types
Producing zone depth
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Pore
pressure
EMW
(ppg)
Fracture
pressure
EMW (ppg)
8.95
10.8
1000
8.95
11.2
2000
8.95
11.65
3000
8.95
12.7
4000
8.95
13.2
5000
8.95
13.35
6000
8.95
13.6
7000
8.95
14.2
8000
10.0
15.0
9000
11.45
15.55
10000
12.35
15.85
11000
13.30
16.15
12000
14.0
16.45
13000
14.45
16.75
Casing Setting
Depth
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At 10000ft
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Casing Setting
Depth
Apply trip margin to pore
pressure and kick margin to
fracture gradient
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Apply trip margin to pore pressure and kick margin to fracture gradient
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Determine primary setting depth for each casing string based on pore
pressure and fracture gradient
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ok
ok
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Check for kick imposed pressure at surface casing shoe, adjust surface
casing setting depth if necessary
At
Depth
(ft)
Kick imposed
pressure
gradient (psi/ft)
Fracture
pressure
gradient
(psi/ft)
3500
0.689
0.673
4000
0.681
PCB30435000
WELL DESIGN & COMPLETION
0.668
0.686
0.689
Surface casing
at 5000ft
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No of casing string
Drilling conditions
Bit size/drift diameter
Borehole and hole cleaning
Cementing requirement
. annular clearance on 0.375 is sufficient (0.75 is preferable)
for cement to hydrate and strength development
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