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Fuels & Chemicals

The New
Pall Corporation

f&c_3Mretrofits1-02.ppt

Fuels & Chemicals

Worldwide Technical Support


Our worldwide
technical support
staff provides you
with up-to-theminute information
and workable
solutions to your
most challenging
filtration and
separations
applications.
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Fuels & Chemicals

Scientific & Laboratory Services


For more than 40 years, Pall
Scientific and Laboratory Services
(SLS) has provided technical
support to Pall customers.
Today, SLS consists of more than
400 scientists, engineers and
technicians many with Ph.D.s and
more than 30 fully equipped
laboratories in the Americas,
Europe, Australia and Asia.
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Fuels & Chemicals

Sales & Laboratory Offices


Argentina
Australia
Austria
Belgium
Brazil
Canada
China
France
Germany
Hong Kong
India

Indonesia
Ireland
Italy
Japan
Korea
Malaysia
Mexico
Netherlands
New Zealand
Norway
Poland

Puerto Rico
Russia
Singapore
South Africa
Spain
Sweden
Switzerland
Taiwan
Thailand
United Kingdom
United States

Fuels & Chemicals

Global Manufacturing
China
France
Germany
India
Ireland
Japan
Puerto Rico
United Kingdom
United States
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Fuels & Chemicals

Range of Capabilities
Microfiltration

Self Cleaning
Blowback
Backwash
Disposable-Depth, Pleated, Stacked Disc
Batch/Continuous Pressure Leaf Filters
Filter Press/Filter Pads
Polymer Segment/Candles

Ultrafiltration
Nanofiltration
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Fuels & Chemicals

Range of Capabilities contd

Reverse Osmosis
Filtration Systems
Liquid/Liquid Separation
Liquid/Gas Separation
Gas/Gas Separation
Reactive Membranes
Fully Automated Systems
Chromatography Membranes/Beds

Fuels & Chemicals

Typical Process Applications

Fuels & Chemicals

Pall Core Competencies


Creation of Unique Porous/
Nonporous Materials

Cast and Stretched Membranes

Wet Laid Fibrous Structures

Melt Blown Fibrous Materials

Textile/Yarn Winding

Inorganic Membranes

Sintered Porous Metals

Ceramic Structures
9

Fuels & Chemicals

Pall Core Competencies Contd


Modification of the Materials

Hydrophilic vs. Hydrophobic


Pleating, Welding, etc.
Ion Exchange

Application Engineering/Technical
Support

10

Fuels & Chemicals

Pall Material Modification


Capabilities

Resin Impregnation
Surface Coating
Lamination/Bonding
Surface Chemistry Modifications
Hydrophilic/Hydrophobic
Oleophilic/Oleophobic
Surface Charge
Affinity
Ion Exchange/Chromatography
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Fuels & Chemicals

Cast Membrane Materials


Control symmetry & structural elements
Pore sizes: 1K MWCO to 5.0m

Asymmetrix Highly
Asymmetric Polysulfone Media

Ultipor Nylon Media


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Fuels & Chemicals

Wet Laid Materials


Pall Tapered
Pore Medium

Upstream
500X

Downstream
500X

Uniform Pore Medium

Upstream
500X

Downstream
500X
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Fuels & Chemicals

Melt Blown Fibrous MaterialsEngineered Pall Media Vs Purchased


Depth and pleated media
Pore sizes: 0.3 to 200m
Automated production provides simple customization of
materials

2 m

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Fuels & Chemicals

Sintered Metals & Metal Fibers

High strength: >3000 psid service


Pore Sizes: 2 to >450m
Wide temperature range: -240 to >800 C
Regenerable / reusable

Rigimesh

PMF /
Dynalloy

PSS /
AccuSep

PMM
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Fuels & Chemicals

Membralox Ceramic Membranes


crossflow surface
membrane layer and
sublayer(s)
support structure

3, 4, or 6 mm feed channel ID
19 or 37 feed channels per
element
1020 mm element length
1 to 60 elements per housing
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Fuels & Chemicals

Adsorbent / Ion Exchange Materials

Removal of metal ions


Removal of bacterially active materials
Removal of colloids & pigments
Purification of gases

Posidyne Media

MUSTANG Media
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Fuels & Chemicals

Pleated Filter Cartridges


Types of filter pleating
Crescent pleat or
Ultipleat Technology

Fan pleat

Star or Rolled
pleat

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Fuels & Chemicals

Ultipleat Technology
This revolutionary crescent shaped pleat
technology allows increased filter area per
element and full utilization of filter area at low
resistance to flow

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Fuels & Chemicals

Coalescer Technology

We offer two types of coalescer technology:


1. AquaSep Plus and PhaseSep which are Liquid/Liquid
(L/L) coalescer systems for separation of two
immiscible liquids.
2. SepraSol is Liquid/Gas (L/G) coalescer technology for
separation of liquid aerosols and solids from gases.
Used primarily in the Petrochemical and Industrial markets.

AquaSep Plus
L/L Coalescer

SepraSol L/G
Coalescer

PhaseSep L/L
Coalescer
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Fuels & Chemicals

Plate
&
Frame
Technology
These are automatic cleaning systems that incorporate

sheet filters for separation of solids from liquids.


This technology is used for concentration of extremely high
solids levels from industrial applications such as sludge and
metals; as well as Biotech fermentation and protein
applications.
The plates are available in stainless steel, polypropylene or
modified polyphenylene oxide & polyphenylene ether.

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Fuels & Chemicals

Crossflow / Tangential Flow


Crossflow filters come in many configurations. We now have available:
Metallic tubes
Ceramic Tubes
Hollow Fibers
Pleated
Cassettes
Plate and Frame
(Disc Tube)

Crossflow systems are


used for
Microfiltration
Ultrafiltration
Nanofiltration
Reverse Osmosis

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Fuels & Chemicals

PallSep Vibrating Membrane


Filter
The PallSeps membrane
is vibrated during
operation, preventing solid
particles from fouling it.
Vibration is used in
combination with cross or
tangential flow.

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Fuels & Chemicals

Reactive Devices
Some contaminants are removed from a fluid
by chemical reactions. Typically, these
contaminants are present in very small
proportions.
Our gas purifiers are used to remove
gaseous contaminants from other gases by
chemical reactions.
They are used for applications in which purity
levels in the parts per billion level and even
lower are required.

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Fuels & Chemicals

Adsorption
In adsorption, a contaminant clings to the
surface of the removal medium.
Our adsorption solutions include:
Electrically charged media to remove
charged particles
Carbon elements (to remove organic
and heavy metal contamination)
Specialized products to
remove other chemicals.
Pall Pressure Swing Adsorption system for
NBC protection of military vehicles

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Fuels & Chemicals

Horizontal Leaf Filter Technology


Centrifugal ZHF

Contiflux ZEF Continuous


Concentrator System

The Food & Beverage industry use Primus II


technology in brewing applications that require the
use of filter aids for filtration.
Industrial market applications such as catalyst
recovery and concentration of salts & suspensions
use Contiflux ZEF continuous concentrator filter
technology when filter aids are not required.
The Centrifugal Discharge ZHF is used for various
Pharmaceutical and Chemical applications that may
or may not require filter aids.
The horizontal pressure leaf filter is stainless steel
membrane.
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Fuels & Chemicals

Multi Purpose Processor Technology


This system incorporates filter/dryer
technology in one process unit.
The steps being crystallization,
mixing, reaction, filtration and drying.
Applications are primarily in the
BioPharmaceutical and Chemical
markets.
Multi Purpose Processor PEF
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Fuels & Chemicals

Purifier Technology
These systems are used in hydraulic and lube oil
applications.
Purifiers will remove 100% of free and 80%
dissolved water.
This technology works via vacuum dehydration.

HNP
HSP
HVP

TLC

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Fuels & Chemicals

Devices / Scalability

Syringe Filters
2.8cm2
Large Syringe Filters
8.0cm2
Small Capsules
250cm2
Mid-Size Capsules
500cm2 to1500cm2
Large Capsules
1500cm2 to 4,000cm2
Cartridges
2,000cm2 to 24,000cm2

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Fuels & Chemicals

Pall Corporation/Acquisition of FSG


Wider Rage of Similarly Constructed
Products at Different Price/Performance
Points
Disposable Depth Filters
Disposable Pleated Filters
Polymer Segments

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Fuels & Chemicals

Pall Corporation/Acquisition of FSG


New Range Of Complimentary Products
Exekia Solvent Resistant Microfilter and Ultrafilter
Fluid Dynamics
Polymer Candle Filters
Retrofit, Metal Pulse Jet Bag Filter
Seitz/Shenk
Disposable Stacked Disc Filter Modules
Cake Filtration, Functionality
Batch and Continuous Pressure Leaf Filters
Filter Press Equipment
Filter Press Sheets/Pads
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Fuels & Chemicals

Pall Corporation/Acquisition of FSG

Schumacher
Solvent Resistant Backwash Filters
Polymeric Backwash Filter Elements
Very High Temperature Ceramic Products
Filterite
More Single Pass, Depth Filters
Pleated Cartridges as Direct Bag retrofit
Filter Cages

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Fuels & Chemicals

New Pall Corporation-40 Micron, 10 Inch,


DOE Depth Filters

Product Void
Available
Name
Volume Materials

List
Removal
Price
Criteria
Position$

Structure

Profile
Filters

82-85% PP,Nylon,
5X
PBT, PPS,
Zeta Potential

99.98%
By Count

Continuous
Gradient

Nexis T

70-75% PP

3X

99% By
Count

Step Wise
Gradient

Claris

<70%

Nominal
Rating

Step Wise
Gradient

PP

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Fuels & Chemicals

Pall Profile II Depth Filter


Cartridge

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Fuels & Chemicals

Filterite Nexis T Gradient


Outer Prefilter

Intermediate Prefilter
Intermediate Prefilter
with CoLD Fibers
Final filter
zone with
CoLD Fibers
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Fuels & Chemicals

Pall Corporation
Depth Filters

High

New Pall
Nexis T Filters

Legacy Pall
Profile Depth Filters

Relative
Performance
Low

Claris Filters
DFT String Wound

Low

High
Relative Price Point
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Fuels & Chemicals

Wastewater Reuse
Typical Treatment Prior to RO
Primary
Clarifier

Secondary
Aeration

Reverse

Deep
Well

Injection

Osmosis

Clarifier

Cartridge

Lime
Tertiary
Clarifier

Multi-Media
Filter

Filter

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Fuels & Chemicals

Wastewater Reuse
Pall MF/UF Treatment Prior Pall
toMicroza
RO
Activated Sludge

Primary
Clarifier

Deep
Well
Injection

Secondary
Aeration

Clarifier

MF/UF

Reverse

Osmosis
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Fuels & Chemicals

Aria Small Flow Systems

Aria Model AP-2


39

Fuels & Chemicals

Industrial Site Water Costs


Country

Market

Plant Water/Wastewater
Costs

USA

Petrochemical

$2.80/1000 Gallon (Water)

Kuwait

Desalination

$8.50/1000 Gallon

Israel

Nitrate Removal $3.2/1000 Gallon

USA*

MBR

$.76 to $1.1/1000 Gallon

*Note: Consumer Water Price $1.1 to $1.9/1000 Gallon


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Fuels & Chemicals

Pall Corporation - NEW


New, Innovative Products in our
Pipeline.
Immense variety of products that will
meet your specific needs.
Total Fluid Management Program
Technology and Mechanical Services
Total Supply of Filtration Products with
local support
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Fuels & Chemicals

Pall Corporation
Uniquely Positioned To Assist Petrobras
Business Plan/Operational Goals

Biotechnology
>30% Pall Sales To Biopharm/Food &
Beverage
Full Scale Capability-Lab To Systems
Widest Array/Enabling Technology
Membrane Chromatography
Chromatography Beds-Alliance With
Euroflow
Validation Labs
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Fuels & Chemicals

Pall Corporation
Uniquely Positioned To Assist Petrobras
Business Plan/Operational Goals

Specialty Chemicals
>20% Pall Sales To Specialty Chem Ind.
Full Scale Capability-Lab To Systems
Widest Array/Enabling Technology
Wettable PTFE Membranes
Ultipleat Technology-30% More Area
Gas Purification
Contamination Control/Testing Labs
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Fuels & Chemicals

Pall Corporation
Uniquely Positioned To Assist Petrobras
Business Plan/Operational Goals

Water Systems/Recycling
~7% Pall Sales
Full Array Of Products To Address Different Water
Sources
MF,UF, NF, RO, Membrane Bioreactors
Recycling of Water With Membranes Often Less
Expensive Than Sourced Water
Pilot Capability
Various Commercial Approaches
Sell, Build, Own, Operate
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Fuels & Chemicals

Partnerships and Alliances


Examples
W.L. Gore
General Electric Water
Technologies
Provide greater expertise /
enhanced benefits to meet the
ever-changing needs of our
customers.
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Fuels & Chemicals

Why Partner with Pall?


Global Presence
Broad Range of Capabilities
Petrobras and Pall Already Have a Working
Relationship
Available Technology for Process
Improvement / Productivity Increase
We Have the Ability to be a Total Supplier at
Competitive Prices

Engineered Solutions
Typical Solutions
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