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Acylation
* Dehydration
* Hydrolysis/Hydration
Alcoholysis
* Dehydrogenation
* Ion exchange
Alkylation
* Diazotization and coupling
* Isomerization
Amination by reduction* Double decomposition
* Neutralization
Ammonolysis
* Electrolysis
* Oxidation
Esterification
* Nitration
*
Polymerization
Calcination
* Fermentation
* Hydrogenation
Carboxylation
* Fischer-Tropsch reaction
* Reduction
Causticization
* Friedel-crafts reaction * Halogenation
Combustion
* Pyrolysis or cracking
* Silicate
Formation
Hydroformylation (oxo)
* Aromatization or cyclization
Sulfonation and sulfation
Market Evaluation
Purity and Uniformity of Product, Packaging, Sales and Customer
service,
Plant Locations
Construction of Plant
Management for Productivity and Creativity
Training for plant procedures
Labor
Industrial water
Surface water
Groundwater (often use for cooling) harder may cause scaling.
Hard waters contain objectionable amounts of dissolve salts of
calcium and magnesium. Calcium, magnesium silicate, silica.
Hardness is expressed in terms of the dissolved calcium and
magnesium salts calculated as calcium carbonate equivalent.
Carbonate (temporary hardness) can be greatly reduced by
heating. It is caused by bicarbonates of calcium and magnesium
Non carbonate (permanent hardness) requires chemical agents. It
is caused by sulfates and chlorides of calcium and magnesium.
Total dissolve solids
Suspended insoluble matter (turbidity), organic matter, color,
dissolved gases (free carbon dioxide, oxygen, nitrogen, in sulfur
water (hydrogen sulfide)
Water conditioning
Trivia: Thomas Clark (England, 1841) patented the lime process for the
removal of carbonate or temporary hardness.
Porter developed the use of soda ash to remove non-carbonate or
permanent hardness
Robert Gans (Gemany, 1906) applied zeolites to commercially use for water
softening purposes.
1. Pyrite FeS2
2. Sphalerite ZnS
3. Chalcopyrite CuFeS2
4. H2S (petroleum and natural gas)
Frasch Process
(Herman
Frasch late
1890s)
melting the
sulfur
underground or
under the sea
and then
pumping it up
to the surface.
Melting temp
Sulfur = 115oC
Hot water =
160oC
Alkaline process
Outgrowth of the obsolete soda process (12% solution
NaOH and Na2CO3)
Na2SO4 is added to cooking liquor (Sulfate process)
Na2S, NaOH and Na2CO3
Most cases used coniferous woods
Digester volatilizing turpentine and noncondesable
gases
Chlorine or hypochlorite is used in bleaching to destroy
the dyes and tannins of the woods.
Wet process
(surface, opacity, strength
and feel)
Two general process
(beating and refining)
Beater (Hollander)
Refiner (mills, conical
refiner or jordan engine)
Fourdrinier machine
Cylinder machine - used for manufacture of heavy paper,
cardboard, nonuniform paper.
Carbon Dioxide
Thiolier produced solid carbon dioxide (used for
refrigeration
Liquid carbon dioxide carbonated beverages (fire
extinguisher)
Gaseous carbon dioxide production of salicylic acid
Manufacturing
Recovery from synthesis gas in ammonia production
Recovery as a by-product in the production of SNG (substitute
natural gas)
Recovery from the production of ethanol by fermentation
Recovery form natural gas
Carbon dioxide
Girbotol process (absorbing solution made of hot,
concentrated potassium carbonate and
monoethanolamine)
Hydrogen
Derived from carbonaceous materials (hydrocarbons) or
water
Electrical, chemical or thermal
Electrolysis of water, steam reforming of hydrocarbons,
thermal dissociation of natural gas
Electrolytic method theoretical decomposition voltage is
1.23 V at room temp
15% NaOH, iron cathode and nickel-plated-iron anode
Hydrogen
Steam hydro carbon reforming process catalytically
reacting a mixture of steam and hydrocarbons at an
elevated temperature to form mixture of H2 and oxides of
carbon
Catalysts
Nickel steam-hydrocarbon reforming, methanation, mamonia
cracking or dissociation
Iron oxide for CO conversion
Hydrogen Purification
Carbon monoxide removal conversion to hydrogen via
water gas shift reaction, or scrubbing of complex copper
ammonium salts
Carbon dioxide, hydrogen sulfide removal MEA, hot
potassium carbonate, physical solvent process,
adsorptive purification and cryogenic liquid purification
Solvay process
Uses salt, limestone, and coke or natural gas as raw materials and
ammonia as cyclic reagent
Ammonia, water and carbon dioxide ammonium bicarbonate
reacts with NaCl sodium bicarbonate (roasted) soda ash
Ammonium is recovered from ammonium chloride reacts with lime to
form calcium chloride and ammonia.
Chlorine and caustic soda produce by electrolysis of aqueous
solution of alkali metal chloride.
Diaphragm cells made of asbestos fibers (separates anode
graphite and cathode cast iron)
Membrane cells made of semipermeable membrane
Mercury cells anode made of graphite and cathode is flowing pool
of mercury
Industrial explosives
Nitroglycerine and dynamite
Nitroglycerine produced by nitration of glycerol.
Dynamite is made by absorbing nitroglycerine into kieselguhr,
a kind of clay. Modern dynamite uses wood flour, ammonium
nitrate or sodium nitrate to absorb nitroglycerine.
Propellants, rockets and missiles
Black powder oldest known propellant
Smokeless powder replace black powder due to superior
power and better storage characteristics.
Propellants LOX or LH2, liquid oxygen or liquid hydrogen,
high specific impulse and low cost
Solid propellants heterogeneous or composite porpellants
(oxidizer and reducer present in two distinct phase) and
homogeneous or double based (oxidizer and reducer present
in a dingle or colloidal phase)
Raw materials
Surfactants any compounds that affects surface tension
when dissolve in water or water solution.
1. wetting the dirt
2. removing the dirt
3. maintaining the dirt in stable solution or suspension
Biodegradability the ease with w/c a surfactant is
decomposed by microbial action.
Straight chain alkyl benzenes biodegradable detergents
Fatty acids and fatty alcohols
Builders boost detergent power. Complex phosphates
(sodium tripolyphophates) prevent redeposition of soil
on fabrics
Additives corrosion inhibitor, sodium silicate
Perfume
CONSTITUENTS
Vehicles (Solvent) ethyl alcohol
Fixatives substance of lower volatility than the perfume oils,
which retard and even up the rate of evaporation of the various
odorous constituents
Odoriferous element essential oil, isolates, synthetic or
semisynthetic chemicals
Essential oil volatile, odoriferous oils of vegetable origin. Usually
obtained by steam distillation.
Isolates- pure chemical compound whose source is an essential
oil or other natural perfume material
Synthetic or semisynthetic produce by chemical synthetic
procudure