Motor & Gear Engineering, INC.

3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092

Motor & Gear Facility Capacity

45,000 SF Production Facility

45 years of Rich and
Comprehensive Experience in
Business
45 Mechanics & Machinists

3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092

Motor & Gear Facility Capacity

Multi-Bay Production
Capability
Multiple Shifts to Provide
Efficient Reliability Support
Maintenance and Repairing
Teams operating with tight
turnaround times

3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092

Product Support Areas

General Needs

AC and DC - Motor Repair & Replacement

Servo Motors & Generator Repair

Gear Repair & Replacement
Gearbox Rebuild, Redesign, Replacement

Hydraulic Pump Servicing (Municipal / WWTP pumps)

Hydraulic Cylinders
Crane Support: Drums, Gearboxes, Motors, Breaks, Drives

Miscellaneous Specialty Equipment

Reverse Engineering Capabilities for Unsupported Equipment
Field Design, Push/Pull Servicing
3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092

Electric Motor - Reconditioning / Rewinding

Meg-ohm and Hi-Voltage surge testing to determine
rewind vs. recondition status

Testing for loss, bearing fits are inspected

Shaft checked for run-out
Stators and rotors tested to determine
whether final repair actions needed
3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092

Servo Motor Repair

1. Winding & structural tests
similar to standard motors
2. Mitchell-3000 or equal testing
equipment for diagnostics of
encoders, resolvers and other
repair needs
3. Most high-end Servo support
groups have 100+ software
downloads in memory to use

4. Savvy customers should always

check if their support supplier
has their servo packages already
downloaded

3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092

Custom Machine Shop

High precision machining equipment allows for

production of previous OEM equipment, parts that
need to be reverse engineered.

A wide variety of machining tools allow for

internal completion of almost any machining
job.
3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092

Capability of Gear Cutting

Gear production capacity & flexibility are critical to cover requirements and
specifications of the maintenance team
3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092

Gear Testing & Grinding

Gear testing on an M&M gear tester allows for reverse
engineering of older boxes. The Hoffler Grinders (2)
allow for production of AGMA Class-10/12 gears,
standard in most of the newer gear boxes.

3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092

Benefits Of Gear Grinding

Our grinders provide option to Kiss Grind

They are significantly cost-effective

3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092

Gear Box Rebuilds

Gearbox inspection & repair consists of:
Initial Teardown & Steam Cleaning of all the
components

Inspection of the housing & gears to repair/

replace them as per the need
Replacement of all the mechanical seals &
bearings
Priming & painting with epoxy paint
Reassembly and test run (with video
recording) 4 hours prior to the final delivery
3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092

Master Distributor of Flender Gearboxes

Master Distributor for Flender Motor Gearboxes Targeting
Southeast US
Repair Center for Flender Motor Gearboxes
Gearbox Components are Kept in Stock

All Assembly is Performed in a Clean Room

Cavex, Simo (Master) & FSE Models are Available

3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092

Redesigning Obsolete Units

This mixer gearbox, for a local

WWTP, was obsolete, with no
alternative replacement components
available. M&G engineers reworked
the layout and performance
requirements to upgrade output and
fit within the established gearbox
footprint & partnering equipment
requirements. Gearing, motor and
custom machine work were all
developed for this project.

3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092

Hydraulic Pumps & Cylinders

Repair of new hydraulic cylinders

Fabrication of new hydraulic cylinders
Testing to 3,000 psi with custom rod end
Testing of air actuators with pressurize argon gas
to ensure an airtight fit on all rebuilds.

3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092

Municipal Pump Repair

Municipal pump repair contracts include documented stage by stage progress recording for final
as-built reporting. These follow up reports will be supplied as requested to all the customers

Before

After

Before

3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092

After

Pumps & Grinders

Authorized service center for KSB,

Ebara, and ABS pumps
Powder Coating Pump Volute

Field installation & follow-up services

Grinders (Franklin Miller - Whopper
Choppers / Muffin Monster) service at
Wastewater Treatment Plants
Field Install of Pumps/Motors

3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092

Hydraulic Pump Diagnostics

Housing
Compensator
Rear cover
Swash plate
Piston shoes
Cylinder block
Valve plate
Damaged bearing
Drive shaft
Side cover
3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092

Specific Diagnostics for Maintenance Teams

Bearing
failure
Dark burnedout marks

Shine on
surfaces
indicates part
wear

3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092

Crane Support Services

Cast Gear
Replacement

Drum Gear
Upgrades

Rethreading
Drums

Specialty
Crane Hooks

3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092

Specialty Equipment

Metso Paper Machine: Worm gearbox, 4support gear boxes, control panel, oiling
system. Visual Indicator and Potentiometer
rebuilt. Protective Column ground, new
viewing windows manufactured and
installed.

Tregaskiss Reamer: Circuit board

testing, cutter replacement, drive belt
replacement, spindle repair, air motor
replacement, limit switch testing

Steinweg Rebar Equip: National rebuilder:

cutting arm, bend shaft hydraulics, control
programing software, and circuit board
repair

3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092

QC Testing: Formatted & Recorded

Submersible Pumps

4 Hour Gearbox run tests

High Pressure Blowers

3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092

Engineering Design, Push/Pull Services

Busy maintenance teams need design support, pull & push

service, laser alignment support, vibratory testing
3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092

Fast Track Field Outage Projects

3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092

Thank You For Your Interest

We provide comprehensive support and act as an operational partner to the Top
Maintenance teams. You are welcome to visit our state-of-the-art facility anytime
and seek our assistance for any service repair or new product needs.

Motor & Gear Engineering

www.motorgearengineer.com
3545 McCall Place, Suite B
Doraville, GA 30340
Phone: 770-454-9
Fax: 770-454-9092