Sei sulla pagina 1di 49

Bearing Basics

SKF Reliability Maintenance Institute

What is a Bearing Used for?

Designed to:
l Reduce friction
l Carry loads
l Guide moving parts

SKF Reliability Maintenance Institute

Rolling and Sliding Friction


Plain bearings:
sliding friction

Rolling bearings:
rolling friction

SKF Reliability Maintenance Institute

Component Parts of a Ball Bearing

Seal

Rolling elements
Outer ring

SKF Reliability Maintenance Institute

Inner ring
Cage

Seal

Roller and Ball Raceway Contact

SKF Reliability Maintenance Institute

Roller and Ball Bearings in Road Transport

SKF Reliability Maintenance Institute

Axial, Radial and Combined Loads


Radial load

Fr

Axial load

Fa

SKF Reliability Maintenance Institute

Combined load

Roller Types
Ball

Spherical roller
(symmetrical)

Taper roller

Cylindrical roller
Needle roller

SKF Reliability Maintenance Institute

Spherical roller
(asymmetrical)

The Principle SKF Rolling Bearing Range


Ball bearings

Roller bearings

SKF Reliability Maintenance Institute

Ball and Roller Bearing Ranges

Ball bearings
Deep groove Angular
contact

SKF Reliability Maintenance Institute

Self-aligning

Roller bearings

Cylindrical Taper

Needle

Spherical

Load Capabilities
Load carrying capacity
is expressed as the basic
dynamic load rating

SKF Reliability Maintenance Institute

Relative Speed Limitations


r/min

Oil lubrication
speed rating

Grease lubrication
speed rating
SKF Reliability Maintenance Institute

Bearing
speed limit

Ball Bearing Capabilities


Deep groove

Angular contact

Self-aligning

Radial load

Axial load

Speed

Accommodates

carrying capacity

carrying capacity

capability

misalignment

SKF Reliability Maintenance Institute

Cylindrical Roller Bearing Variants


NU

NJ

NU+HJ

SKF Reliability Maintenance Institute

NUP
l

More and larger


rollers

Logarithmic contact
profile plus optimised
surface finish

Improved roller
end/flange contact
geometry

3 cage variants:
steel, polyamide, brass

NJ+HJ

Taper Roller Bearing Capabilities


Optimised
SKF design

SKF Reliability Maintenance Institute

Logarithmic contact
profile plus optimised
surface finish increases
service life

Improved roller
end/flange contact
greatly reduces friction

Optimum utilisation of
cross section

Spherical Roller Bearing Capabilities

SKF Reliability Maintenance Institute

Symmetrical rollers
provide maximum life
under any conditions

Floating guide ring


gives minimum friction
and helps ensure
reliable operation

Window-type steel cages


strong and tolerant to
high temperatures

Y-Bearing Unit Capabilities

l Accommodate initial alignment errors


l Provide economic bearing arrangements
l Simple to mount
l Incorporates seals

SKF Reliability Maintenance Institute

CARB Toroidal Roller Bearing Capabilities

SKF Reliability Maintenance Institute

Accommodates shaft
misalignment to maximise
service life

Axial displacement
capability minimises
friction

High radial carrying


capacity increases
reliability

Thrust Bearing Capabilities


Thrust ball bearing:
single direction

Thrust ball bearing:


single direction with
sphered housing washer

Thrust ball bearing:


double direction with
sphered housing washers

SKF Reliability Maintenance Institute

Cylindrical roller
thrust bearing:
single direction

Thrust ball bearing:


double direction

Spherical roller
thrust bearing

Rolling Bearings are Precision Products


How much is a ?

A
human
hair
Precision
bearing

Normal

Standard

0/-15 m

P6

0/-12 m

High precision
bearing

P6
SP

P4A
UP

0/-9 m

0/-7 m

SKF Reliability Maintenance Institute

PA9A
PA9B
0/-2,5 m

1
Tolerance
classes

0,06 mm

Down-Sizing SKF Bearings


Mass (kg)

SKF Reliability Maintenance Institute

Function of the Cage

SKF Reliability Maintenance Institute

Prevent immediate contact between


rolling elements to minimize friction
and heat generation

Guide the rolling elements

Provide space for lubricant

Retain the rolling elements when


bearings of separable design
are mounted or dismounted

Cage Variants

Polyamide
cage
SKF Reliability Maintenance Institute

Window-type
sheet steel cage

Window-type
solid brass cage

Polyamide Cages

SKF Reliability Maintenance Institute

Lightweight

High elasticity

Good sliding properties

Good marginal
lubrication properties

Operating temperature
< +120 C

Window Type Sheet Steel Cages

SKF Reliability Maintenance Institute

Lightweight

High strength

No operating
temperature limit

High vibration and


acceleration resistance

Sensitive to
poor lubrication

Window Type Solid Brass Cages

SKF Reliability Maintenance Institute

Very high strength

Very high vibration and


acceleration resistance

Suitable for very high


speed in connection
with circulating oil

Relatively (very)
expensive

Internal Clearances
Radial
clearance

Axial
clearance
SKF Reliability Maintenance Institute

Internal Radial Clearance


COLD

Reduced
radial
clearance

Compression

Expansion

Clearance range
C1 Clearance less than C2

C2 Clearance less than Normal


C3 Clearance grater than Normal
C4 Clearance grater than C3
C5 Clearance grater than C4

SKF Reliability Maintenance Institute

WARM

Effect of Internal Preload and Clearance on


Bearing Life
Relative basic rating life L10, %

Preloading

SKF Reliability Maintenance Institute

Clearance

Load Distribution due to Clearance Changes

SKF Reliability Maintenance Institute

Correct Fits

Tolerance range for bearings


manufactured to ISO

SKF Reliability Maintenance Institute

Types of Rotation

SKF Reliability Maintenance Institute

Effect of Loose Fit

n = 3 000 r/min
10 hours/day
30 days
0,013 3,142 3000 10 30 60

Relative

position =

1 000 1 000

= 2,2 km (1,4 miles)

SKF Reliability Maintenance Institute

Axial Location of Rolling Bearings

SKF Reliability Maintenance Institute

Axial Freedom in a Fan

SKF Reliability Maintenance Institute

Minimum Load
Minimum
load

Rotation

SKF Reliability Maintenance Institute

Bearing Life

SKF Reliability Maintenance Institute

Bearing Fatigue Failure

SKF Reliability Maintenance Institute

Load Capacity
Basic dynamic load rating C

The ISO life equation

L10 = basic rating life, millions of


revolutions
C = basic dynamic load rating, N
P = equivalent dynamic bearing load, N
p = exponent of the life equation
With the load P = C
the L10 life will be 1 million revolutions
SKF Reliability Maintenance Institute

Basic static load rating C0

The static safety factor

s0 = static safety factor


P0 = equivalent static bearing load, N
C0 = basic static load rating, N

With the load P0 = C0


the static safety factor s0 will be 1

Bearing Load

Load P

Load P
Finite life

Infinite life

PU
Life

Life

Service life:
The actual life achieved by the bearing before it fails.
SKF Reliability Maintenance Institute

Bearing Selection Factors


Available space

Speed

Load/Direction

SKF Reliability Maintenance Institute

Misalignment

Life

Operating conditions

Example: Catalogue Selection

With one Z shield


bearings with
D 110 mm

Principal
dimensions

Dynamic load ratings


dynamic
static

mm

C0

Speed ratings
Lubrication
grease oil

Mass

Designations
Bearings with
one shield two shields

r/min

kg

25

47
52
62

12
15
17

11 200
14 000
22 500

6 550
7 800
11 600

275
335
490

15 000
12 000
11 000

18 000
15 000
14 000

0,080
0,13
0,23

6005-Z
6205-Z
6305-Z

6005-2Z
6205-2Z
6305-2Z

30

55
62
72

13
16
19

13 300
19 500
28 100

8 300
11 200
16 000

355
475
670

12 000
10 000
9 000

15 000
13 000
11 000

0,12
0,20
0,35

6006-Z
6206-Z
6306-Z

6006-2Z
6206-2Z
6306-2Z

35

62
72
80

14
17
21

15 900
25 500
33 200

10 200
15 300
19 000

440
655
815

10 000
9 000
8 500

13 000
11 000
10 000

0,16
0,29
0.46

6007-Z
6207-Z
6307-Z

6007-2Z
6207-2Z
6307-2Z

40

68
80
90

15
18
23

16 800
30 700
41 000

11 600
19 000
14 000

490
800
1 020

9 500
8 500
7 500

12 000
10 000
9 000

0,19
0,37
0,63

6008-Z
6208-Z
6308-Z

6008-2Z
6208-2Z
6308-2Z

45

75 16
85 19
100 25

20 800
33 200
52 700

14 600
21 600
31 500

640
915
1 340

9 000
7 500
6 700

11 000
9 000
8 000

0,25
0,41
0,83

6009-Z
6209-Z
6309-Z

6009-2Z
6209-2Z
6309-2Z

bearings with
D > 110 mm

With two Z shield


bearings with
D 110 mm

Fatigue
load
limit
Pu

bearings with
D > 110 mm

SKF Reliability Maintenance Institute

Lubrication Requirements

Paper

Oil films

Oil film
0,11 m

SKF Reliability Maintenance Institute

Oil or Grease Selection Factors

SKF Reliability Maintenance Institute

Heat Treatments
Advantages
Martensite hardening

Bainitic hardening

Less costly

Tough structure

Fixture can be used to


reduce distortion

Automatic dimensional
stability

Case hardening
Hard surface and soft core
resists through cracking
Highest compressive
residual surface stresses

Compressive residual
surface stresses

Disadvantages
Martensite hardening
Highest risk of propagation
of surface cracks

Bainitic hardening
Somewhat more costly
than martensite
Lower hardness

SKF Reliability Maintenance Institute

Case hardening
Time consuming and
costly process

Dimensional Stability
Change in diameter (m/100 mm)

Martensite

Bainite

Hours

Holding time at 200 C (392 F)


SKF Reliability Maintenance Institute

Classification of Dimensional Stability


Stabilisation
class

Operating
temperature

Hardness
HRC

SN

up to 120 C (248 F)

59 to 63

S0

up to 150 C (302 F)

58 to 62

S1

up to 200 C (392 F)

57 to 61

S2

up to 250 C (482 F)

56 to 60

S3

up to 300 C (572 F)

54 to 58

S4

up to 350 C (662 F)

50 to 54

SKF Reliability Maintenance Institute

Hardening Processes: Effects


Martensite
hardening

Standard applications
Standard bearings

Bainite
hardening

Heavily loaded bearings


Spherical roller bearings

Case
hardening

Extreme heavily loaded bearings (+ shock loads)


Large size bearings
Specific applications
Bearings fitted with loose fit (rolling mills)

Surface
hardening

SKF Reliability Maintenance Institute

Specific applications
Hub units, slewing rings

Effects of Different
Heat Treatments
Martensite-hardened material
(through hardening

Bainite-hardened material
(through hardening

Tensile stresses 50 100 MPa

Compressive stresses 50 100 MPa

60 HRC

59 HRC

59 HRC

58 HRC

Case-hardened material
Compressive stresses 200 400 MPa

: Tensile
stresses

60 HRC
35 HRC

SKF Reliability Maintenance Institute

: Compressive
stresses

Potrebbero piacerti anche