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Facility Plan-Timber Layout

Presented by:Bhavnesh Agale-1405005

Pritesh Chitte-1405007
Sanket Sable-1405016
Mahesh Kumar-1405024

Problem Definition

Project Aim

Set up a centralized Depot


Design a facility layout
Determine equipment availability

Project Scope

Ensure understanding the BedRocks current project environment

Knowledge of project environment

Observations and data gathering of various depots and analyzing these data

Determine best methodology and use it to develop facility plan

Conclusion gained from the project problem

Problem Objective

Primary and support activities

Primary Activities

Support activities

Scanner Operations

Guard House

Pecilling Operations

Parking

Chipper Operations

Offices

Bundling Operation

Workshops

Buffer Operation

Change Rooms

Bleskop Service Center Current Layout

From to chart

Activity Relationship Chart

Activity Relationship Chart

Space Requirement

Relationship Diagram

Space Relationship Diagram

Departments in Block Layout

Department 1 Guard House

Department 7 Scanner

Department 2 Parking

Department 8 Sorted stock pile

Department 3 Offices

Department 9 Pencilling operation

Department 4

Workshop

Department 10 Chipper operation

Department 5

Change rooms

Department 11 Bundling operation

Department 6 Off loading store pile

Department 12 Buffer

Block Layout 1

Block Layout 2

Block Layout 3

Process Flows
Flow of Employee

Employee Type 1: Assign to the offices

Employee Type2: Assign to the Yard

Flow of Timber
Flow of Truck

Type 1 : Flow of incoming Trucks

Type 2: Floe of outgoing Trucks

Flow of Employees

Flow of Timber

Flow of Trucks

Material Handling

In the block layouts three areas have been demarcated for


material handling, where they will be performing certain
functions and those functions alone. The demarcated
areas will mainly cover the areas that will experience the
most frequent movement by handling equipment on a day
to day basis. The distances covered by handling
equipment within these demarcated areas will be
analyzed and taking in consideration during the evaluation
process

Material Handling

Evaluation and Analysis

Conclusion

The physical site that is required to house a Centralised Depot in the


eMakhazeni area will be of the size 20262 Square Meter

The proposed facility layout that is recommended to be implemented or used


as a benchmark will be block layout 2 as this was determined the most
feasible design by the weighted factor comparison method

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