PRESENTATION

ON
FEDERAL MOGULE GOETZE
INDIA LIMITED
DEPARTMENT: Tool room
DURATION OF TRAINING: Six week
TOOL ROOM MOTO


ALL PRODUCTION SHOPS ARE OUR CUSTOMERS
THEIR SATISFACTION IS OUR CONTINUAL TARGET


TOOL ROOM ACTIVITIES


PRODUCTION TOOLING FOR ALL SHOPS

Tool room provides service to various departments. In tool room same copy of machine
can be created .So the tools which are used in other departments are manufactured
by Tool room. In tool room the factory makes four types of tools.

Production tools.
Cutting tools.
Machine tools.
Maintenance tools.

PRODUCTION TOOLS:
The production tools operating resources that are required to perform an activity an
activity and can be used repeatedly. For example Production tools include jigs and
fixture, measurements instruments.






CUTTING TOOLS:
The cutting devices used in machining work pieces on regular turret and vertical
lathes, boring and slotting machines, planers, gear shaping machines and special machine
tools. It consists of a shank compressing a head with the cutting element and a holder that
secures the cutter to the machine tool.

MACHINE TOOLS:
Machine jobs are the jobs which are the parts or accessories of the machines which are used
in factory like gears, pulleys etc.

MAINTAINANANCE TOOLS:
The activities required or undertaken to conserve as nearly and as long, as possible the
original condition of a machine or resource while compensating for normal wear and tear, so
the tools used for maintenance of machines are known as machine tools.

MISCELLANEOUS JOBS:
The jobs which are not production or not machine but repaired by tool room are known as
miscellaneous jobs.
VARIOUS MACHINES IN TOOL ROOM











MILLING MACHINE HMT FN2U




DRILL MACHINE

PEDESTEL GRINDER



MILLING FN3 VERTICAL

CENTRE LATHE



CAM TURNING


LAPPING MACHINE

RIMMING



MODEL PLATES


The model is made of cast iron. It is hard and heavy in handling. In construction
of model plate first of all thickness is maintained according to the drawing. The
model plate is kept firstly on shaper machine. After getting the desired thickness
that is from 20mm to 25mm the plate is kept on boring machine to make plate
right angled from all sides. Next step is to do marking of model plates, this
marking is done so that no air gaps should remain in model plates. Marking is
done by using 90 degree V- shaped cutter and it is done with more efficiency and
has good surface finish. When rings are made with model plates there is a
pressure exerted air gaps can be formed. This marking prevents the formation of
air gaps from the ring and can reduce the life of ring.

90 Degree V shaped cutter

SAMPLE PISTON DIES

Pistons are made in piston foundry of die-casting. Die-casting is a metal casting
process that is characterized by forcing molten metal under high pressure into a
mold cavity. The mold cavity is created using two hardened tool steel dies which
have been machined into shape and work similarly to an infection mold during the
process. Most die castings are made from ferrous metals specially zinc, copper,
aluminum, magnesium, lead, pewter, and tin based alloys. Depending on the type
of metal being cast, a hot or cold chamfer machine is used.

The casting equipment and the metal dies represent large capital costs and this
tends to limit the processes to high volume production manufacture of parts using
die casting is relatively simple, involving only four main steps , which keeps the
medium sized casting, which is why die casting produces more casting than other
casting process . Die casting are characterized by a very good surface finish and
dimensional accuracy.
Two variants are pore-free die casting which is used to eliminate gas porosity
defects and direct injection die casting, which is used with zinc casting to reduce
scrap and increase yield.
PROCESS FLOW CHART

RECEIVE JOB
CARD
STUDY DRAWING/
REQUIRINMENT
ASSES MAETRIAL
AND TOOLING
PLAN PROCESS

*TURNING
*MILLING
*GRINDING
*FITTING
INSPECTION
DELIVERY TO
SHOPS

TOOL ROOM SERVICE PROVIDE TO SHOP


DEPARTMENTS

Piston Machine Shop (Domestic).
Piston Machine Shop (Exports).
Piston Machine Shop New (LVD plant).
Piston Foundry.
Piston Foundry(Export)
Pin Plant.
Heat Treatment Shop.
Ring Packing.
Piston Packing.
Ring Machine Shop.

MEASURING INSTRUMENTS








Vernier caliper Dial gauge








Dial vernier caliper Digital vernier caliper




Lever dial gauge Micrometer








Pitch gauge
.
Steel scale
CUTTING TOOLS






Module cutter DP cutter







Slitting cutter Drilling cutter



Dove tail cutter Right hand tool






Boring tool Knurling tool
Filling tool End mill
VARIOUS SECTIONS IN TOOL ROOM



DIE SECTION

CNC SECTION

MILLING SECTION

TOOL AND CUTTER GRINDING SECTION

FITTING SECTION
SUBMITTED TO: SUBMITTED BY:

DR. N.K BATRA PARMINDER SINGH
H.O.D
DEPT.OF.MECH.ENGG ROLL NO:

11115273