Deming: A predictable degree of uniformity and dependability at low cost and suited to market.
International Standards Organization (ISO): The totality of features and characteristics of a product or service that bears on its ability to satisfy stated or implied needs
Juran: Fitness to use Feigenbaum: The total composite product or service characteristics though which the product or service in use will meet the expectation of the customer
Macdonald: Delighted customers by continuously meeting & improving upon needed requirements.
Taguchi: Quality of a product is defined as minimum loss imparted by the product to society from the time the product shipped.
John Groock: The degree of conformance of all relevant features & characteristics of product to all of the aspects of a customers need, limited by the price & delivery he or she will accept Managers define quality which includes Perfection Consistency Eliminating waste Speed of delivery Compliance with policies and procedures Providing a good, usable product Doing it right the first time Delighting or pleasing customers Total customer service and satisfaction Quality in Manufacturing Manufactured products have several quality dimensions including Performance : A products primary operating characteristics
Features : the bells and whistles of a product.
Reliability : the probability of a products surviving over a specified period of time under stated conditions of use.
Conformance : the degree to which physical and performance characteristics of a product match pre-established standards.
Durability : the amount of use one gets from a product before it physically deteriorates or until replacement is preferable.
Serviceability : The ability to repair a product quickly and easily.
Aesthetics : how a product looks, feel, sounds, tastes, or smells.
Perceived Quality : subjective assessment resulting from image, advertising, or brand names. Quality in Services
The most important dimensions of service quality include the following: Time: How much time must a customer wait?
Timeliness: Will a service be performed when promised?
Completeness: Are all items in the order included?
Courtesy: Do frontline employees greet each customer cheerfully?
Consistency: Are services delivered in the same fashion for every customer, and every time for the same customer?
Accessibility and convenience: Is the service easy to obtain?
Accuracy: Is the service performed right the first time?
Responsiveness: Can service personal react quickly and resolve unexpected problems? Evolution of TQM TQM era can be divided in four phases which are Phase I Inspection phase Phase II Quality control phase Phase III Quality Assurance phase Phase IV Total quality management phase
Comparison of these four phases
Governing criteria Inspection Phase Quality control Phase Quality Assurance Phase TQM Phase Scope Products Products Materials Products Materials Production Process Products Materials All processes System Measurement Measurement Appraisal Appraisal Prevention measurement Prevention, Appraisal measurement Area of action End of line End of line On line Before start Comparison of these four phases
Governing criteria Inspection Phase Quality control Phase Quality Assurance Phase TQM Phase Function Inspection Inspection Control Inspection Analysis Plan, control, improve & audit Status Operator Supervisor Management Top & Senior General Management Reporting Production Supervisor Works Manager General Manager Chief Executive TQM V/S Traditional Approach The TQM approach differs from conventional/traditional approach in the following ways: TQM focuses on customers absolutely
Products conquer markets is the basic edifice of TQM.
TQM takes the view that profits follow quality, not the other way around.
TQM views totally quality as having multi-dimensional attributes.
TQM creates goal-directed connections between customers, managers and workers.
Everyone is motivated to contribute towards quality.
TQM empowers each and every employee, regardless of level, to find better ways to work.
TQM requires a multi-skilled workforce with job rotation, in contrast to division of labour organization.
In essence, all people in the organizational collectively own TQM and it is everybodys concern to improve perpetually. Comparison of TQM & Traditional Approach
Item TQM Approach Traditional approach
Belief There are no workers, no managers, they are only facilitators and team members All blue collar employees are normally workers, senior white collar employees are managers Employees join voluntarily to look at problems Worker participation must be legislated. Involvement, not participation, is the key word. Involvement means participation plus commitment plus pride. Participation because it is convenient for bargaining Address organizational needs, especially those of meeting customer requirements. Primarily address the welfare needs of the employees Comparison of TQM & Traditional Approach
Item TQM Approach Traditional approach
Behaviors Integrated, cooperative style Conflict win lose style Workers are empowered and do what is right Each fights on who is right Family oriented relationship where everyone gives his best Economic relationship, where everyone gives only as he gets Comparison of TQM & Traditional Approach
Item TQM Approach Traditional approach
Values Openness Secretive Trust Distrust Discipline Lack of Discipline Patience Short sightedness Respect Hatred PROCESS INFRASTTRUCTURE FOUNDATION RESULTS Delighted customer Empowered employees Higher revenues Lower costs Quality system Customer supplier partnerships Total organization involvement Measurement and information Quality planning Quality control Quality improvement Strategic quality planning Executive leadership Customer focus Education and training PROCESS INFRASTTRUCTURE FOUNDATION RESULTS Delighted customer Empowered employees Higher revenues Lower costs Quality system Customer supplier partnerships Total organization involvement Measurement and information Quality planning Quality control Quality improvement Strategic quality planning Executive leadership Customer focus JURANS TQM MODEL TOTAL QUALITY Design process Process quality Process quality Product quality Process capability Service quality Logistics quality McKINSEY TQM MODEL The quality system Management commitment SPC control Team work TQM Triangle