PREMIUM PAC

PROGRAMMABLE LOGIC
CONTROLLERS PREMIUM
TM
&
UNITY
TM
PRO
PREMIUM PAC
CONTENTS:

Part 1: Premium Hardware Architecture.
Part 2: Unity
TM
Pro Programming Software
Part 3: Network Application of Premium PAC


PREMIUM PAC
CONTENTS:

Part1
Premium Hardware Architecture
Premium
PAC
PREMIUM PAC
Premium PLCs are managed by TSX P57 processors

Premium station can be distributed over one or several
racks connected to X bus or a field bus

Premium station is made up of modules
Power supply (standard / double format) (1)
Processor module (double format) (2)
X bus extension module (3)
Discrete I/O, analog I/O, expert module (4)
Premium PLCs
PREMIUM PAC
Bus X needs a single cable to connect
racks

Maximum length : 100 m

Up to 16 racks

Any modules in any rack,
without restriction or performance
decrease

Reliability and hot-swappability of
modules (only a screwdriver is needed)


Bus X at 12 Mbps

Up to 16 racks / 100 m maximum
PREMIUM PAC
Use repeaters to extend Bus X without
affecting performances
Maximum length for extension: 250 m
Maximum distance between 2 racks: 700 m
Bus X extension
700 m
maximum
Bus X 100 m
Bus X 100 m
Extension 250 m
Extension 250 m
Bus X 100 m
PREMIUM PAC
A scalable range of PLCs
In term of performance (execution time, memory capacity,
...)
In term of characteristics (I/O, application, communication,
...)
Possibility to extend the program memory using a PCMCIA
card
Range of PLCs
57-10 57-20 57-30 57-40 57-50
Just pay for what you need
It's easy to expand the
installed PLC memory
Update program anywhere
by just shipping a PCMCIA
57-00
PREMIUM PAC
Main characteristics
PREMIUM PAC
Low cost CPUs
104 154 1634 0244 Cx0244
57-1 57-0
Fipio
Ethernet TCP/IP
CANopen
32 bit architecture for increased
performances

A cost optimized solution for machines
57-0. CPU including an embedded
CANopen master port
57-C. shipped with a 6-slot rack, an
AC or DC power supply and a 2-
channel 40 kHz counting module

Low cost access to Ethernet
57-1. CPU with a built-in Ethernet port
PREMIUM PAC

Total upwards compatibility
Unity firmware can be downloaded
into PL7 processors (L3 version)
Conversion of PL7 applications


More power through
Increased performances
Increased data and program memory
Standard CPUs
204 254 2634 304 354 3634
57-2 57-3
Fipio
Ethernet TCP/IP
OS upgrade
PREMIUM PAC
New design for an exceptional processing power
Reduce cycle times
More memory to increase program and data
capacity
Increased analog and process control capacity
A USB port for transfer at 12 Mbaud

An Ethernet TCP/IP coprocessor to boost
performance

More Profibus-DP v0 and Interbus connections
High Performance CPUs
554 5634
454 4634
57-4 57-5
PREMIUM PAC

Racks
4, 6, 8 or 12 slots

Power supply modules
110...240 V AC or 24...48 V DC power
supply
24 V DC sensor power supply


Base Unit: Racks &
Power Supply Modules
PREMIUM PAC
Standard or double format (1 or 2 slots)
2 RS 485 serial ports for connecting the terminal
and a HMI at same time
1 PCMCIA slot for a memory extension card (the
upper one)
1 PCMCIA slot for a communication card
(CANopen, serial link, ...) or file storage
Also available on some processors
1 RJ 45 connector for Ethernet TCP/IP
connection (10 / 100 Mbps)
1 USB port (12 Mbps) for high speed
programming
1 bus master port (CANopen or Fipio)

Base unit: Processors
PREMIUM PAC
Display panel (1)
Extract request button for data or file memory card.
Press this button to extract the card (2)
TERminal connector (8-pin mini DIN) (3)
USB port (4)
Slot for PCMCIA memory extension card (5)
Slot for PCMCIA communication card (6)
RJ 45 connector for Ethernet connection (7)
Reset button. Press this button causes a cold startup
(8)


Processors Physical
Description
PREMIUM PAC
8,16 or 32-channel modules and high-density
64-channel modules
Removable terminal blocks or HE10
connectors

Inputs isolated between channels

Protected outputs

Modules designed specially for high-speed
processing functions

Latching, even inputs
Reflex
Discrete I/O Modules
PREMIUM PAC
4, 8 and 16-channel voltage / current
modules

4 and 16-channel temperature modules

Removable terminal block or HE10
connectors

Activation of the event task can be define by
the user

Resolution : 12 to 16 bits

Conversion time : 1 ms / channel


Analog I/O Modules
PREMIUM PAC
Premium provides also expert functions
Expert
Functions
In-rack module
Customized screens
Weighing
Multi-axis servo-motors
Counting/Positi
oning
Stepper modules
Counting, electronic cam
Integrated software solutions
Ready-to-use parameterized loops
Advanced library
Process
control
PREMIUM PAC
Counting and measurement modules
2 to 4 channels
2 user-definable reflex outputs
Possibility to activate an event task (defined by user)
Counting pulses : 1 MHz
Incremental encoders : 500 kHz or
Absolute encoders : 25 bits (SSI)

Electronic cam module
Up to 128 cams and 32 tracks
Refresh cycle : 50 s / 16 cams and 200 s / 128 cams
At 1000 rpm, the accuracy is 0.15 for 16 cams
Possibility to activate an even task (defined by user)

Counting and Electronic Cam
PREMIUM PAC
Modules for stepper motors
Modules for servo-motors
2, 3 and 4-axis modules with analog link
8 and 16-axis modules with Sercos digital
link
Linear or infinite axis
Follower axes (ratio or cam profiles)
Linear interpolation, 2 to 8 axes
Special packaging functions

Application-specific setup screens
Configuration, adjustment, debugging
Wizards for entering movements


Positioning
Altivar
Lexium
TwinLine
PREMIUM PAC
Configurable built-in functions : PID, ...
Ready-to-use parameter control functions
Up to 90 controllers for :
Packing machines, surface treatment machines,
presses
Metal processing furnaces, refrigeration units
Mechanical control functions (torque control,
speed control)
Application-specific setup screens
Configuration, adjustment, debugging
Ready-to-use control screens
Advanced programmable built-in functions with
processors 57-4. and 57-5.

Process Control
PREMIUM PAC
In-rack weighing solution
Autonomous in-rack module with :
1 measurement input, up to 8 sensors
1 sealable connection to the display unit
2 reflex outputs for dosing applications
Approved to CE class III (6000 scale
divisions) and class IIII (1000 scale
divisions)

For increased versatility
No communication parameters need to be
set
Application can be developed
Use of standard in rack I/O
Application-specific setup screens
Weighing
PREMIUM PAC
Fault Tolerant Solution for Non Time-critical
Applications where :

Production Down Time is Expensive
Production Restart Costs are High
Skilled Monitoring, Maintenance Personnel is rare
Targeted Applications
Infrastructure
Power Tunnel Airport
Water
Premium Hot Standby System
E
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PREMIUM PAC


9/9/2014 23
Needs of Redundant
PAC ?
Power cut off
CPU hang
Communication error
Standalone controller
Unstable system
PREMIUM PAC
9/9/2014 24
Redundancy controller system
More high quality
system
Needs of Redundant
PAC ?
PREMIUM PAC
2 New CPUs
TSXH5724M
768KB Program Memory, 192KB Data Memory
Unity Pro 3.1 or higher M, L or XL
Supports max 2 ETY
TSXH5744M
Unity Pro 3.1or higher L or XL
2MB Program Memory, 440KB Data Memory
Supports max 4 ETY

Ethernet Communication Modules
TSX ETY 4103 & 5103 with new firmware
Firmware version 4.0 or higher


Product Offer
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E
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PREMIUM PAC
CPU Sync Link
Used to exchange application data from Primary PLC to Standby PLC and
Hot Standby system status.
Ethernet devices should not be connected on this link
ETY Sync Link
Used to transfer information to diagnose Hot Standby system.
Used to manage Ethernet I/O devices and/ or PLCs via Ethernet I/O scanner
Monitored ETY
Must be configured with Unity Pro
Manages
Diagnostic information for exclusive Bus-X configuration
Diagnostic information for I/O scanning service and other Ethernet
services


System Components
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CPU Sync
Link
ETY Sync
Link
Monitored
ETY
Primary Standby
PREMIUM PAC
Ethernet
Ethernet TCP/IP
PREMIUM PAC
Modbus TCP: a standard protocol for messaging
Open TCP: direct access to TCP/IP sockets
Global data: producer / consumer mechanism on 64 stations
max
I/O scanning: 64 or 128 stations with 120 words each
(Modbus TCP)
DHCP service: dynamic IP address allocation
Faulty Device Replacement: auto reconfiguration of faulty
devices
Web server inside: access to real-time diagnostics, alarm
management, and user html pages
E-mail: standalone messages sending
Network Time Protocol : time synchronization
Database connection : direct logging to a relational database
Ethernet
services
PREMIUM PAC
Other open buses
PREMIUM PAC

The widest offer on the market
Compatible with your installed base

Other open buses (cont)
+
PREMIUM PAC
CANopen, optimized for machines
127 slaves Hot-swappability- 100 m max
recommended
High priority messaging and security transfer
High robustness and EMC immunity
Comprehensive catalog of I/O, sensors and
drives
of devices (only a screwdriver)
Auto reconfiguration of device after hot-swap
Local and remote diagnostics
CANopen master integrated with processor
57.0
CANopen
Advantys FTB
A
d
v
a
n
t
y
s

F
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M

TegoPower Altivar
Lexium
Advantys STB
TwinLine
PREMIUM PAC
AS-interface, the answer to low-cost
cabling

62 slaves over 200 m maximum
Power and data on a single cable
Wiring costs reduced by 40%
Local and remote diagnostics
Automatic addressing for replacing faulty
devices
AS-i Safety at Work, integration of safety


AS-interface
IP67
IP20 AS-i wiring
Safety TeSys
Altivar
Magelis Zelio
PREMIUM PAC
A world of capabilities
Wireless solutions on Ethernet (WiFi, Bluetooth)
http://www.radiolinx.com
http://www.acksys.fr
http://www.data-linc.com
Ethernet Modbus TCP/IP gateways
http://www.prolinxgateways.com

Machine secure remote control through Internet
http://www.senside.com

Diagnosis and examination of all machine I/O

Simulation of all electrical, mechanical, hydraulic
components before PLC download
http://www.prosyst.fr
Partner's
Products