NAME-----------------PRAKASH KUMAR RAI

COURSE-- ------------M.TECH (AUTOMOBILE ENGINEERING)

ENROLMENT NO---A2326213001
SEMESTER------------03
rd


About The Company:-

M/s Sharda Motor Industry Ltd

Sharda Motor is the market in manufacturing of Exhaust System,
Catalytic Converter, Independent Front Suspension, Seat Frames,
Seat Covers.
Sharda Motor has state of the art manufacturing facilities with
continuous focus on new product, innovation and technology
upgradation, Research and development.
Create a motivated and competent team of professionals by
providing an open, transparent and challenging environment to
work, facilitating empowerment. We will demand and reward
performance.
Ensure growth and enhance wealth of the shareholders by
continuous innovation and diversification.
Manage our operations with sincere concern for safety &
environment.

Manufacturing Facility

Moulding lines
Conveyerised assembly lines for seat assembly
Moulding and punching equipments.
Pipe End Swaging Machine
CNC Machine
Boring Machine
Mechanical Press






PART
RECQUITION
FROM VENDOR
INPECTION PRODUCTION INSPECTION
PART MANUFACTURING
PACKAGING
&
DESPATCH
Supplier Quality Assurance
JOB RESPOSBILITY

Link to quality & procurement resources
Ensure Vendor Part / Inhouse Part Revalidation. Planning
and Monitoring of supplier improvement activity
Carry out PPAP activities and establish process controls,
PPM analysis, and training of vendors for PPAP.
Supplier selection for Auto Parts
Evaluate supplier & their manufacturing processes using
company evaluation criteria.
Supplier process audit according to the manual &
auditor requirement, Supplier system audit, Supplier
upgradation.


Organization Manufacturing Process
Production:-
Production is a process of transforming raw
material into product for sale.
Production can be completed by going through
various sub processes:-
Press shop machining
Welding

There are various process can done by press
machine
Blanking
Forming
Stamping

Blanking:-
Mechanical process of cutting, punching, or
shearing of a piece of metal into a desired shape.







Forming:-
Forming, or metal forming, is the process of mechanical
deformation; the workpiece is reshaped without adding or
removing material and its mass remains unchanged.


Stamping
Metal forming method in which a sheet is shaped by bending,
folding, pressing, stretching and twisting, usually with
pressing machinery.

Welding
The process of joining together two pieces of metal so that
bonding & penetration takes place at their original boundary
surfaces. Welding is carried out by the use of heat or pressure
or both and with or without added metal.

Die component of press machine
Die block
Punch plate
Blank punch
Pierce punch
Stripper plate
Pilot
Blanking Die
Pierce Die
Bolster plate
Punch plate
Punch plate - This part holds and supports the
different punches

Blank punch
Blank punch - This part along with the Blank
Die produces the blanked part.

Pilot
Pilot - This is used to keep the material being
worked on in position

Setting (Stop) Block
Setting (Stop) Block - This part is used to
control the depth that the punch goes into the
die.

Blanking Dies
Blanking Dies To guide the Blanking Punch

Pierce Die
Pierce Die - To guide the Pierce Punch.

Bolster plate
The bolster plate ( bed) is a large block of
metal upon which the bottom portion of a die
is clamped

Quality Tools Used in Quality Assurance
Department :-

7 Quality Control tool
Statical Process Control
Measurment System Analysis
Quality Fuction Deployment
Failure Mode Of Effective Analysis
Advance Product Quality Planning
Geometric Demensioning & Tolerencing
Six Sigma
Value Analysis / Value Engineering
Design of Experement
List Of Vendor

Gandhi Spring Pvt Ltd.
Samtech Industries
Navdeep Tools
S.M Industries
JVM Tools & Engineer
New Pragti Udyog
Rajsons Industries
P.S Metal
Bharti Bolt Agensies
Sundram Fasteners Limited
Sundram Fasteners Limited
Punch Ratna Fasteners Pvt Limited
Pooja Forge Ltd
IFB Automotive Pvt Ltd
Bhushan Power & Steel Ltd
San Automotive Industries Ltd
Shriram Enterprises
Classic Enterprises
Manik Automec
Modern Industries
Karan Automotive Pvt Ltd
S.S Tools
Leo Fasteners
Technico
Faurecia
Bhushan Steel

Reference:-
www.shardamotor.com
Manufacturing science book (Mr K.M Gupta)

THANK YOU