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Cold Rolling is a process by which hot rolled strip or stock is introduced between rollers and then squeezed or compressed to the desired thickness. Pickling is done to remove scales and oxide layers present on the surface of hot rolled steel Make the steel surface suitable for Cold Rolling. If a steel surface is too hard for cold rolling, it may not be suitable for forming or bending.
Cold Rolling is a process by which hot rolled strip or stock is introduced between rollers and then squeezed or compressed to the desired thickness. Pickling is done to remove scales and oxide layers present on the surface of hot rolled steel Make the steel surface suitable for Cold Rolling. If a steel surface is too hard for cold rolling, it may not be suitable for forming or bending.
Cold Rolling is a process by which hot rolled strip or stock is introduced between rollers and then squeezed or compressed to the desired thickness. Pickling is done to remove scales and oxide layers present on the surface of hot rolled steel Make the steel surface suitable for Cold Rolling. If a steel surface is too hard for cold rolling, it may not be suitable for forming or bending.
Process Flow Diagram Cold Rolled Steels Introduction to Cold Rolling
Processing of CRCA and Essar Steel Capability
Properties and Surface Characteristics of Cold Rolled Steel (CRCA)
Defects in Cold Rolled Steel
Applications of CRCA
Cold Rolled Steels What is Cold Rolling ?
process by which hot rolled strip or stock is introduced between rollers and then squeezed or compressed to the desired thickness Amount of strain introduced determines the properties of the finished product
Cold Rolled Steel Introduction to Cold Rolling Cold Rolled Steels
Why is Cold Rolling done ?
Good Formability
Superior Surface Finish
Reasonable Strength
Cold Rolled Steels
Commonly used Grades of Cold Rolled Steel
D/DD - Drawing/Deep Drawing Simple forming/bending applications EDD - Extra Deep Drawing Deep Drawn components
IF - Interstitial Free Critical Draw and Stretch Components in terms of geometry of the component, type and depth of draw and press parameters Cold Rolled Steels
Pickling (to remove oxides and scales) Cold Rolling in reversing or tandem mill to desired thickness Annealing (batch or continuous)for stress relieving Skin passing to remove Luder lines, develop mech prop,impart desired surface finish improve flatness Inspection, Finishing Dispatch Cold Rolled Steels
Pickling
Why is Pickling done ?
To remove scales and oxide layers present on the surface of hot rolled steel Make the steel surface suitable for cold rolling Scales and oxide layers are harder than steel and hence hinder the process of cold rolling of low carbon steel .
Cold Rolled Steels
Pickling
Hows scale and oxide removal are achieved?
Hot rolled strip is passed through tanks containing hydrochloric acid wherein the acid dissolves the oxide layer
The strip is then rinsed with water to remove any excess acid. dried and the strip is ready for cold rolling
Cold Rolled Steels
Cold Rolling
Hot rolled Pickled Coils are reduced to the desired thickness
Achieved either in;
Reversing Cold Rolling Mills : Thickness achieved by repeated passes through the same rolling stand back and forth or Tandem Cold Rolling Mills : Thickness achieved through series of rolling stands in tandem
Cold Rolled Steels
Annealing
Why annealing is done?
Steel Coils are hard and brittle after Cold Rolling
Has Elongated grain Structure
Not suitable for end use
Cold Rolled Steels
Skin Passing
Why is Skin Passing Done ?
To remove Yield point by supplying load
To prevent occurrence of stretcher strains in annealed steel
To impart desired surface finish - matte on the strip surface
To improve strip shape
Cold Rolled Steels
Skin Passing What are Stretcher Strains?
Generated due to the yield point phenomenon exhibited by cold rolled and annealed low carbon steel sheet/strip
Appears as discrete bands on the strip surface
Cold Rolled Steels
Defects in cold Rolled Steels
Surface Defects
Rolled in Scales
Left over oxides formed during hot rolling Rolled into the sheet surface remaining unremoved even after pickling
Slivers
Defect mainly caused by alumina inclusions entrapped during steel making/casting operations Gets elongated linearly by rolling Leads to cracking/failure during drawing operation
Cold Rolled Steels
Defects in cold Rolled Steels
Surface Defects
Roll Marks
Defect transferred to the strip from the rolls Appears at regular intervals in the rolling directions Caused due to scratches on rolls , foreign substance sticking to rolls, metal pick up on rolls during strip breakage
Cold Rolled Steels
Defects in cold Rolled Steels
Surface Defects
Sticker Marks
Semi circular marks on the surface of the strip. Generates due to sticking tendency of subsequent coil wraps Sticking tendency is due to any of the following reasons Higher tension of the coils being taken for annealing Higher soaking time/temperature Poor shape of the strip