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Inbound Process with no Packing Information from Vendor

SAP Extended Warehouse Management (SAP EWM) Rapid-Deployment Solution V2


2011 SAP AG. All rights reserved. 2
Physical Activity System Activity
Step 2
Check the delivery note
and find or create an
inbound delivery (EWM)
Step 1
A truck arrives at the
checkpoint and drives
to the door

Inbound Process with no Packing Information from Vendor
The GR office clerk finds or creates an inbound
delivery note
Step 3
Unload the truck and
check the goods
A truck arrives
The checkpoint clerk communicates the door to
the truck driver
The truck drives to the door
A warehouse worker unloads the truck
A warehouse clerk checks the goods against
the delivery note
Step 4
Post the goods receipt and
create putaway WOs (EWM)
*Check also the process
Variant for this step
The GR office clerk checks the quantities and
posts the goods receipt
The system post GR , creates and prints WOs
Step 5
Truck Departure The truck leaves
Step 6
Put away the goods (EWM) A warehouse worker takes the WO printouts
and sticks one printout to the goods
The warehouse worker moves the goods to the
final bin or to the clarification zone (exceptional
case)
A warehouse clerk confirms the WOs
Step 7 exceptional case
Put away the goods from
the clarification zone (EWM)
A warehouse clerk creates the missing master
data and creates an ad hoc WO
The system prints the WO
A warehouse worker takes the WO printouts
and sticks one printout to the goods
The warehouse worker moves the goods from
the clarification zone to the final bin
The warehouse clerk confirms the WO
2011 SAP AG. All rights reserved. 3
Purpose
When the truck arrives, the checkpoint clerk directs the truck to a
door. The truck driver brings the delivery note to the goods receipt
office (GR office). If the vendor has sent an ASN to SAP ERP, the GR
office clerk finds the corresponding inbound delivery in SAP
Extended Warehouse Management (SAP EWM). If no inbound delivery
yet exists in the system, the GR office clerk creates an inbound
delivery in SAP EWM. A warehouse worker unloads the truck. A
warehouse clerk checks the goods against the delivery note and
takes it with annotations to the GR office. The GR office clerk posts
the goods receipt. Upon the goods receipt posting, the system
creates and prints warehouse orders(WOs) with reference to the
inbound delivery to move the goods into the warehouse. The truck
leaves. A warehouse worker moves the goods from the GR area into
the warehouse. For example, they are moved to two different storage
types: a storage type for small parts and a storage type for large
parts. The storage type for small parts is divided into two storage
sections: one for slow-moving items, and one for fast-moving items.
In the storage type for small parts, the next empty storage bin is
determined as the destination storage bin. In the storage type for
large parts, fixed storage bins are used.

2011 SAP AG. All rights reserved. 4
Purpose
Products that have not yet been categorized as small or large parts or
that have no fixed bin assignment are first moved into a separate
storage type for clarification.
A variant of this process is to trigger the stock placement operations
before the Goods Receipt posting. In this case, the warehouse task
can be created manually, and the system posts the GR automatically.


2011 SAP AG. All rights reserved. 5
Prerequisites
You have integrated SAP EWM with SAP ERP
You have configured the warehouse structure and master data
You have configured your systems for this process
Either a purchasing document exists in SAP ERP, or no purchasing
document exists yet, but you have set up the automatic purchase
order creation in SAP ERP.

2011 SAP AG. All rights reserved. 6
Process step 1:
A truck arrives at the checkpoint and drives to the door

The truck drives to the door assigned by the checkpoint clerk.
In this process, this step is not realized in the system.

2011 SAP AG. All rights reserved. 7
Process step 2:
Check the delivery note, and find or create an inbound delivery (SAP EWM)

The truck driver brings the delivery note to the GR office, where the GR
office clerk checks it against the system data.
Variant A: The GR office clerk finds the inbound delivery by the ASN
number in the system. In this case, the vendor has sent an ASN, and
the inbound delivery is created in SAP ERP and is sent to SAP EWM
automatically.
Variant B: The GR office clerk finds an expected goods receipt by the
purchase order number in the system. In this case, he or she manually
creates an inbound delivery based on the expected goods receipt.
Variant C: The GR office clerk finds no inbound delivery and no
expected goods receipt in the system. In this case, he or she manually
creates an inbound delivery in SAP EWM System by entering the data
from the delivery note into the system.
Instead of creating inbound deliveries manually in SAP EWM, it is also
possible to create them in SAP ERP or to switch to SAP ERP from the
user interface in SAP EWM to create them.
2011 SAP AG. All rights reserved. 8
Process step 3:
Unload the truck and check the goods

A warehouse worker unloads the truck. A warehouse clerk checks the
information on the packages against the delivery note. The
warehouse clerk takes the delivery note with annotations to the GR
office.
In this process, this step is not realized in the system.
2011 SAP AG. All rights reserved. 9
Process step 4- Part 1:
Post the goods receipt and create the putaway WOs (SAP EWM)
Before posting the GR, the GR office clerk can change the delivery
data in the system (for example, quantities) based on the delivery
note with annotations from the physical check.
The GR transaction offers scanning capabilities for identifying the
delivery items by product or EAN/UPC.
The GR office clerk posts the goods receipt. The system
communicates the goods receipt to SAP ERP. When the GR is posted,
the system automatically creates WTs. Using the palletization data
coming from the packaging specification, the system creates as many
WTs as physical units of the received quantity of the product exist.
The system creates one WO for each WT.
For products that are not yet categorized as small or large parts, or
that do not yet have a fixed bin assignment, the system determines a
destination bin in the clarification zone.
If the fixed bin or the destination storage type of a product is full, the
system also determines a destination bin in the clarification zone.


2011 SAP AG. All rights reserved. 10
Process step 4- Part 2:
Post the goods receipt and create the putaway WOs (SAP EWM)
The system automatically prints the putaway WOs upon creation twice on
a printer in the GR office. One printout is attached to the goods, the other
one is used for putaway execution and confirmation.

Process Variant : The warehouse task and warehouse orders for putaway
activities can be created manually before the goods receipt posting, if
required. Then, the GR posting is automatically performed during the
warehouse task confirmation step.


2011 SAP AG. All rights reserved. 11
Process step 5:
The truck departure

The truck leaves the door and the premises.
In this process, this step is not realized in the system
2011 SAP AG. All rights reserved. 12
Process step 6:
Putaway the goods (SAP EWM)

A warehouse worker takes both printouts of the WOs from the GR
office. Then, he or she goes to the GR area to identify the goods (by
the product short description on the WO, for example). He or she
attaches one WO printout to the goods. The worker moves the goods
to the destination bin. If the destination bin cannot be reached or if it
is full, he or she takes the goods to the clarification zone. At the end
of putaway execution, a warehouse clerk confirms the putaway WOs
in the system.

2011 SAP AG. All rights reserved. 13
Process step 7 (exceptional case):
Putaway the goods from the clarification zone (SAP EWM)

A warehouse clerk monitors the stock in the clarification zone. If
stock exists there, he or she clarifies the reason for the movement of
that stock to the clarification zone. If the warehouse-specific master
data is missing for the product, he or she maintains it. If the
packaging specification for the product is missing, the clerk creates it
together with the condition record. If the assigned fixed bin is full, he
or she assigns a new (suboptimal) fixed bin to the product. Finally,
the clerk creates an ad hoc WO to put away the product. The system
prints the ad hoc WO. After the physical move is processed by a
warehouse worker, he or she confirms the WO.

2011 SAP AG. All rights reserved. 14
Process Monitoring
Process
Step
Objects To Be
Monitored
Activities
All
GR workload list Extended Warehouse Management Monitoring Goods Receipt
Workload
4 Open deliveries in
terms of GR
Extended Warehouse Management Monitoring Warehouse
Management Monitor Inbound Documents Inbound Delivery
Select inbound deliveries by Delivery Date and Goods Receipt Status
4 and 6 Open deliveries in
terms of warehouse
activity (WT not
created yet, WT not
confirmed yet)
Extended Warehouse Management Monitoring Warehouse
Management Monitor Inbound Documents Inbound Delivery
Select inbound deliveries by Delivery Date and Putaway Status or Putaway
Status (Plan).
6 Open putaway WOs
for the destination
activity areas
Extended Warehouse Management Monitoring Warehouse
Management Monitor Documents Warehouse Order
6 Open putaway WTs
for the GR area
Extended Warehouse Management Monitoring Warehouse
Management Monitor Documents Warehouse Task
Select Open WTs and From Data by source Storage Type
7 Current stock in the
clarification zone
Extended Warehouse Management Monitoring Warehouse
Management Monitor Stock and Bin Stock Overview
Select stock by Storage Type and Storage Bin.
2011 SAP AG. All rights reserved. 15
More Information
For more information, see SAP Library for SAP
Extended Warehouse Management on the SAP Help
Portal at http://help.sap.com.
2011 SAP AG. All rights reserved. 16
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