Technology Peshawar CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 1 By: Prof Dr. Akhtar Naeem Khan chairciv@nwfpuet.edu.pk Lecture 04: Bolted Connections CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 2 Topics to be Addressed Types of connectors Tightening procedures Behavior of Bolted & Riveted connections Types of Bolted connections Types of connection failures Code Requirements Design Examples
CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 3
Components which make up the complete structure are fastened together by means of:
1. RIVETS (older version) 2. BOLTS (newer version) 3. WELDS Types of Connectors CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 4 1. Rivets: They are made from rivet bar stock in a machine which forms one head and shears the rivet to desired length. Steel rivets are always heated before driving Most rivets are driven by pressure-type riveters which complete riveting in one stroke. Types of Connectors Typical Round Head Rivet CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan
Rivets are generally made from steel conforming to ASTM A502 and comes in 2 grades: i. Grade 1(carbon steel) ii. Grade 2 (carbon-manganese steel) 1. Rivets: Types of Connectors 5 CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan Countersunk Rivet Round Head Rivet 1. Rivets: Types of Connectors 6 CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 1. Rivets: Types of Connectors 7 CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan Rivet Heating Oven Rivet Heater Types of Connectors 1. Rivets: Riveting processes CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan Earlier Riveting Gun Modern Riveting Gun Types of Connectors 1. Rivets: Riveting processes CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan In riveted connections magnitude of clamping is function of length of rivet and magnitude of shrinkage after the head is formed. Magnitude of slip depends on the extent to which rivet fills the hole. Types of Connectors 1. Rivets: Characteristics of riveted connections 10 CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan
Riveting required a crew of 4 to 5 experienced riveters Bolt installation is less labor intensive Riveting is time consuming operation requiring preheating, driving and finishing Types of Connectors 1. Rivets: Causes of rivet obsolescence 11 CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan
Rivet strength is low compared to high strength bolts High strength bolts are now economical Riveting is still used in some industries and applications such as aircraft industry Types of Connectors 1. Rivets: Causes of rivet obsolescence 12 CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 13 a) Unfinished (A307) A307 is known by names unfinished, rough, common, ordinary and machine. They are made of low carbon steel having tensile strength of 60Ksi. Types of Connectors 2. Bolts: Two common types of bolts are: CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 14 b) High strength bolt (A325,A449,A490). A325 is made of medium carbon steel whose tensile strength decreases with increase in dia. High strength bolts can be tightened to large tensions. Types of Connections 2. Bolts: Two common types of bolts are: CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 15 Types of Connections 2. Bolts: Typical High Strength Bolt CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 16 Research Council on Structural Connections (RCSC) prescribes four tightening procedures. 1. Turn of the nut method 2. Calibrated-wrench tightening 3. Installation of alternate design bolts 4. Direct-tension-indicator tightening Tightening procedures CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan Torque Wrench Tightening procedures 17 CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan Positive Tension Shear Bolt Bolt Installation Procedure Tightening procedures 18 CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan Direct Tension Indicating Washers Tightening procedures 19 CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan T = Tensile Force on Connection = Joint Displacement
T T Behavior of Bolted & Riveted connections 20 CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 21 In riveted connections magnitude of clamping is function of length of rivet and magnitude of shrinkage after the head is formed. Magnitude of slip depends on the extent to which rivet fills the hole. Behavior of Bolted & Riveted connections CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 1. Slip-Critical connections Connection transmits the force by friction produced between the faying surfaces by the clamping action of the bolts. Slip-critical connections are recommended for joints subjected to stress reversal, severe stress fluctuation, impact, vibration or where slip is objectionable Types of Bolted connection 22 CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan The clamping force applied to the bolt brings the two members close enough so that appreciable friction is produced between them which is then responsible for resisting the load. The more the clamping force the more is the friction and strong is the connection but the clamping force need not to be greater than tensile strength of the bolt. Types of Bolted connection 1. Slip-Critical connections Slip critical connection becomes bearing type connection after the slip occurs so every slip critical connection is essentially a bearing type connection also. 23 CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 2. Bearing type connections Load is transferred by shearing and bearing on the bolt. Capacity in shear depends on whether shear plane intersects the body of bolt or threaded portion.
Types of Bolted connection 24 CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 2. Bearing type connections
Types of Bolted connection Bearing type connection is the most widely used general type connection in which the load is resisted by the bolt body without any friction between faying surfaces. 25 CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 26 Type of connection Failures 1. Shearing Failure of Bolts. 2. Bearing Failure of plate. 3. Tearing failure at edge of plate. CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 27 1. Shearing failure of bolts Type of connection Failures CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 28 1. Shearing failure of bolts Type of connection Failures CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 29 2. Bearing Failure of Plate Type of connection Failures CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 30 Shear & Bearing Area Type of connection Failures CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 31 3. Tearing Failure at edge of Plate Shearing Failure edge of plate Transverse Tension Failure Type of connection Failures CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 32 Tests showed, failure by tearing through free edge of material will not occur if L e measured parallel to line of applied force is not less diameter of bolt multiplied by ratio of bearing stress to tensile strength of connected part. Type of connection Failures 3. Tearing Failure at edge of Plate CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 33 Force transmitted by the bolt P = f p D t ------------------------(A) Force to cause failure along two shear planes P = 2(Le D / 2 ) t u
u = 0.7 Fu P = 1.4DtF u (L e /D 1/2) -----(B) Equating (A) & (B) Type of connection Failures 3. Tearing Failure at edge of Plate CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 34 ------- (C) Eqn (C) can be approximated as So Eqn becomes Type of connection Failures 3. Tearing Failure at edge of Plate CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 35 LRFD ASD = 0.75 With FOS= 2 Tearing length or Edge distance Type of connection Failures 3. Tearing Failure at edge of Plate CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 36 LRFD ASD Type of connection Failures 3. Tearing Failure at edge of Plate Spacing between holes CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 37 Eccentricity of Applied Force Plates of lap joint tends to bend.
Type of connection Failures Bending produces non uniform bearing of the fastener on the plates CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan Topic Ref. Text Book Ref. LRFD Code Minimum edge Distance Table 2-8 Table J3.4 Allowable Working Stress on Fasteners or Connected Material Table 2-9 Allowable Load for Slip- Critical Connections Table 2-10 Table J3.6 Allowable Stresses A502 Rivets Table 2-12 Design Strength of Fasteners Table 2-13 Table J3.2 38 Code Requirements CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan
AISC Minimum Edge Distance 39 Code Requirements CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 40 Minimum installation tension Code Requirements CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 41 Allowable Stresses Code Requirements CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 42 Properties of structural bolts Code Requirements CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 43 Allowable load for Slip critical connection Code Requirements CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 44 Design strength of fasteners Code Requirements CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan Design Example No.1 (ASD Method) 45 CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 46 Design Example No.1 (ASD Method) CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 47 Design Example No.1 (ASD Method) CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 48 Design Example No.1 (ASD Method) CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 49 Design Example No.1 (LRFD Method) CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 50 Design Example No.1 (LRFD Method) CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 51 Design Example No.1 (LRFD Method) CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 52 Design Example No.1 (LRFD Method) CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan W = 10 in t = .25in 53 Design Example No.2 (LRFD Method) CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan 54 Design Example No.2 (LRFD Method) CE-409: Lecture 04 Prof. Dr Akhtar Naeem Khan F u b
55 Design Example No.2 (LRFD Method) CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 2 2 2 6 3 P = 77 Kips 56 Design Example No.2 (LRFD Method) CE-409: Lecture 04 Prof. Dr. Akhtar Naeem Khan 57 Thanks