E V E R L A S T I N G S I N C E R I TY D Y N A M I C L I F E

2011-12-15
E V E R L A S T I N G S I N C E R I TY D Y N A M I C L I F E
INDEX
1Project Introduction
1.1 Location and Layout
1.2 Capacity and Project Status
1.3 Project distinguishes
1.4 Mission Statement and Vision
2Water supply system
3Chemical water treatment system
4Wastewater treatment system
4.1 Industrial wastewater treatment system
4.2 Chemical waste water treatment system
4.3 Coal containing wastewater treatment system in
5Circulating water processing system
6Water treatment system operation

E V E R L A S T I N G S I N C E R I TY D Y N A M I C L I F E
Location
PT. GH EMM INDONEISA
Project Introduction
E V E R L A S T I N G S I N C E R I TY D Y N A M I C L I F E
Lay out of PT. GH EMM INDONESIA

70%
EMM 30%
Investors:
China Shenhua Energy Co. Ltd. Guohua Electric Power Branch 70%
PT. Energi Musi Makmur Indonesia 30%
Coal dryer(4
unit)
Coal Mine
Wastewater
treatment system
Circulating water
system with chlorine
Water treatment
system
E V E R L A S T I N G S I N C E R I TY D Y N A M I C L I F E
CAPACITY AND PROJECT STATUS
PROJECT CAPACITY
2X150MW Power Plant
150kV Transmission Line
PROJECT STATUS:
Simpang Belimbing project start construction from 2008, with the earth
excavation start in April 2009, and concrete pouring of main house start in June
2009.
By 04 August 2011 the first unit start operation, by 11
th
November 2011, the
second unit start operation, 10 months earlier than as stated in PPA contract.
During contruction period, PLN supply full support to this project, this is one of
the major factor that make construction period complete in advance, we express
our sincerely appreciation to PLN.

E V E R L A S T I N G S I N C E R I TY D Y N A M I C L I F E
PROJECT DISTINGUISHES
The first IPP Mine Mouth Coal Fired Power Plant project had operated in Indonesia
Make full Utilize of poor quality coal with high TM more than 60% and low kaloric,
which is abundant in Sumatera.
The first project that implement coal pre-drying technology and succeed
The biggest capacity per unit in sumatera, it plays an important role to support the
reliability of the network system
Construction period earlier 10 months than required in PPA
As required by PLN, it is one of the main power plant to supply electricity needs
during the 2012 SEA Games event in Palembang
E V E R L A S T I N G S I N C E R I TY D Y N A M I C L I F E
MISSION STATEMENT and VISION


Guarantee safe, reliable and stable power supply for PLN.
Building the landmark power plant in Indonesia as the remarkable
standard and qualified project.
Set a model for utilizing abundant poor quality coal resources in
Sumatra as first successful use of coal pre-drying system.
Localize Indonesia personnel to offer human resources for electricity
development in Indonesia.
VISION
With respect to China Shenhua mutual project management control
system combined with Indonesia local abundant resources, PLN and
Indonesian respective government support to contribute to make
effort to relieve electrictiy crisis and participate to improve peoples
welfare
MISSION
E V E R L A S T I N G S I N C E R I TY D Y N A M I C L I F E
Main Workshop
E V E R L A S T I N G S I N C E R I TY D Y N A M I C L I F E
Water supply system
Plant water balance diagram
E V E R L A S T I N G S I N C E R I TY D Y N A M I C L I F E
Water supply management system flow chart
Water supply system
E V E R L A S T I N G S I N C E R I TY D Y N A M I C L I F E
Riverside pumping ship
The ships size is 32.1 meters long, 11.4 meters wide, 1.5 meters deep,
weighing about 170 tons. The utility model relates to a water pump for 3 *
600t / h. One pump place reserved for expansion
Water supply system
E V E R L A S T I N G S I N C E R I TY D Y N A M I C L I F E
Water supply system
Riverside pump ship
E V E R L A S T I N G S I N C E R I TY D Y N A M I C L I F E
Water supply system
Pump Ship construct ashore
The project water intake is located in S. Lematang river, the initial scheme for water intake is
planed to contruct water pumping station,with totally three pumps, one spare, two occupy.
As the local rainy season as long as up to 6 months, but construction for water pump station
need at least two dry seasons to complete. As Rainy season come, the level of river water keep
raising, the previews cofferdam construction and other construction work will be fully flooded,
including the foundation. Also there is no such qualified contractor to do this job in indonesia,
with all these conditions, we get the ideal of water pump ship replace water intake station, as it is
constructed ashore. when finished, move to river, the ship up and down as water level, so that
through the application of new technologies to solve construction problems.

Pump ship move to river
E V E R L A S T I N G S I N C E R I TY D Y N A M I C L I F E
Water intake use pump ship with capacity 2400 m3 / h, designed for 4 x
150MW power plant, for the first two unit is 1800 m3 / h, reserved for the
expansion.
Water supply system is mainly composed of riverside pump, spare water
intake pump house, mechanical accelerated clarification tank, filter, dosing and
chlorination equipment, cistern and integrated water pump house, sludge
treatment equipment and so on.
Mechanical accelerated clarification tank, industrial fire pool, sludge
treatment system, industrial water pump room, temporary water intake pump
house design in the Southeast corner.

Water supply system
Water management system
E V E R L A S T I N G S I N C E R I TY D Y N A M I C L I F E
Mechanical accelerated clarification tank design treatment capacity is 2
600m3 / h, normal turbidity is not more than 1000mg / L, a short time influent
turbidity is not more than 3000mg / L.
Machine pool, the dosing device, integrated water pump house of
integrated water pump programmable controller ( PLC ) controls the
procedure, according to the system operation and control requirements,
design the program logic. Can remote control, also can be in local control
cabinet of start-stop.
Reservoir with integrated water pump house of each pump are provided
with chain, sludge and sludge dewatering equipment chain.


Water supply system
E V E R L A S T I N G S I N C E R I TY D Y N A M I C L I F E
Chemical water treatment system
Chemical water treatment system
E V E R L A S T I N G S I N C E R I TY D Y N A M I C L I F E
Chemical water treatment system settings 2 * 3000 two activated carbon
filter, 2000 Yang, anion exchanger, each two, 1250 carbon remover two,
1500 bed two, 100 cubic meters, 100 cubic meters of raw water tank a
ultrafiltration box, 1000 cubic meters of desalting water tank two, an
activated carbon filter a preparation. Primary demineralixation system
operated in series, a total of two series, a series of operation, a set of
spare. A preparation of mixed bed operation.
Chemical water treatment system by using a microprocessor based
programmable controller ( PLC ) controls the procedure, according to the
system operation and control requirements, design the program logic. All
involved in the control of the valves are used in pneumatic valves,
pneumatic actuators and configuration.
Activated carbon filter backwash water pump, pump, desalted water pump,
water pump for removing salt outage and operation are remote program
control, can also be in the control room of the keyboard operation start and
stop, and in situ start-stop.
All equipment for salt removal can be local solenoid valve box operation,
also can be remote operation.
Chemical water treatment system
Chemical water treatment system
E V E R L A S T I N G S I N C E R I TY D Y N A M I C L I F E
The wastewater treatment system including industrial wastewater
treatment systems, chemical wastewater treatment system and coal
containing wastewater treatment system in.
Chemical waste water from boiler make-up water treatment system for
regeneration of ion exchangers in the backwash water, waste water directly
into the chemical waste water regulating pond, conduct neutralization
treatment, pH standards ( 6 ~ 9 ) after recovery and comprehensive utilization.
Coal containing wastewater treatment system in power plant is set in the
northeast corner. Coal water treatment system according to 4 x 150MW unit
capacity design, coal contained wastewater consists of 2 sets of equipment,
processing capacity of 30m3 / h.
The wastewater discharge standards of the Indonesian KEP-51 / MENLH /
10 / 1995 sewage discharge standard. And in the light of" integrated
wastewater discharge standard" ( GB8978-1996 ) level.

Wastewater treatment system
E V E R L A S T I N G S I N C E R I TY D Y N A M I C L I F E
The project of industrial wastewater treatment system in power plant is
set in the Southeast corner. Industrial wastewater treatment system in 4
150MW unit capacity design, industrial wastewater treatment to deal with
the capacity of 2 x 75m3 / h.
The engineering of industrial waste water mainly has: the main plant and
other workshop ground water washing, oil depot area cooling water. Set up
independent industrial wastewater sewer, all industrial wastewater
concentrated treatment of industrial wastewater concentrated treatment, and
then reused.
Industrial wastewater treatment technology for clarification of airfloat
filtration. Clarifying treatment is removal of water most of suspended solids,
flotation treatment is to remove oil and organics, filtering is to further clarify
the water quality, to meet the power back to the water quality standard.
Wastewater treatment system
Industrial wastewater treatment system
E V E R L A S T I N G S I N C E R I TY D Y N A M I C L I F E
Industrial wastewater treatment system flow chart
Wastewater treatment system
E V E R L A S T I N G S I N C E R I TY D Y N A M I C L I F E
Industrial waste water system air suspension device
Flotation device is used to remove oil and organic matter
Wastewater treatment system
E V E R L A S T I N G S I N C E R I TY D Y N A M I C L I F E
Industrial wastewater treatment system of dosing device
Wastewater treatment system
E V E R L A S T I N G S I N C E R I TY D Y N A M I C L I F E
Serial
number
Sampling date 2011-11-10 2011-11-16 2011-11-29
Indonesian
Environment
al Protection
Bureau of
standards
Remarks
Sampling
Jumaidi &
Yulis
Jumaidi Jumaidi
1 pH 6.16 6.57 6.5 6-9
2
Suspended
matterSuspensi
on/mg/L
20 26 23 100
Wastewater treatment system
Industrial wastewater on-site sampling test indicators
E V E R L A S T I N G S I N C E R I TY D Y N A M I C L I F E
The engineering of chemical wastewater using distributed
processing. Chemical regeneration of ion exchangers wastewater
discharged from chemical wastewater regulation tank, by acid-base
neutralization treatment, pH standards ( 6 ~ 9 ) after recovery and
comprehensive utilization. Boiler Acid Washing Wastewater by temporary
pipe into chemical waste water regulating pond, pH, COD, BOD adjusted
into coal water treatment system.

Chemical waste water
Wastewater treatment system
E V E R L A S T I N G S I N C E R I TY D Y N A M I C L I F E
System process flow diagram
Wastewater treatment system
Chemical waste water
E V E R L A S T I N G S I N C E R I TY D Y N A M I C L I F E
Chemical waste water treatment
Chemical water treatment room regeneration emission acid-base chemical
wastewater regulation tank and standards by wastewater reuse water to coal
water treatment system reuse.

Wastewater treatment system
Chemical waste water
E V E R L A S T I N G S I N C E R I TY D Y N A M I C L I F E
Chemical waste water treatment equipment
Chemical waste water regulating pond within the acid-alkali wastewater by
Luo Cifeng machine aeration neutralization, reach the emission standard after
the wastewater reuse water to coal water treatment system reuse.

Chemical waste water treatment system
Wastewater treatment system
E V E R L A S T I N G S I N C E R I TY D Y N A M I C L I F E
On site wastewater sample testing index
Wastewater treatment system
Chemical waste water treatment system
Serial
number
Sampling date 2011-11-10 2011-11-16 2011-11-29
Indonesian
Environment
al Protection
Bureau of
standards
Remarks
Sampling
Jumaidi &
Yulis
Jumaidi Jumaidi
1 pH 6.7 6.86 7.21 6-9
2
Suspended
matterSuspensi
on/mg/L
37 38 27 100
E V E R L A S T I N G S I N C E R I TY D Y N A M I C L I F E
The engineering coal water treatment system in 4 150MW unit capacity
design, phase two is no longer building, coal contained wastewater mainly
for coal handling system of irrigation drainage.
Coal system flushing drainage through the flushing collection, pooling to
coal water treatment room in a settling tank, then through coal water booster
pump booster to coal water treatment equipment for dosing, coagulation,
sedimentation, clarify the reuse to coal handling system.
Coal water treatment room consists of 2 sets of processing capacity of
30m3 / h coal water treatment equipment.
Wastewater treatment system
Coal containing wastewater treatment system in
E V E R L A S T I N G S I N C E R I TY D Y N A M I C L I F E
System process flow diagram
Wastewater treatment system
Coal containing wastewater treatment system in
E V E R L A S T I N G S I N C E R I TY D Y N A M I C L I F E
Coal contained wastewater on-site sampling test indicators
Wastewater treatment system
Coal containing wastewater treatment system in
Serial
number
Sampling date 2011-11-10 2011-11-16 2011-11-29
Indonesian
Environment
al Protection
Bureau of
standards
Remarks
Sampling
Jumaidi &
Yulis
Jumaidi Jumaidi
1 pH 6.3 6.52 6.8 6-9
2
Suspended
matterSuspensi
on/mg/L
75 65 70 100
E V E R L A S T I N G S I N C E R I TY D Y N A M I C L I F E
System design
Circulating water with sodium hypochlorite, scale inhibitor, corrosion inhibitor
treatment.
In order to prevent the water circulation system in the growth of microorganism
and bacteria, the engineering is provided with a circulating water by adding antiseptic
system, for the electrolysis of sodium chloride by sodium hypochlorite solution, 2 sets
of effective chlorine output 20kg / h electrolysis of sodium chloride sodium hypochlorite
generating system ( product solution the effective concentration of about 7.5-9.5g / L ).
Adopt the intermittent dosing, daily dosing 1-3 times, each time for 2 hours
( chlorination eventually determined dosage ), 1-3mg / L, condenser circulating water
outlet side of residual chlorine control in 0.5-1.0mg / L.
System for preventing scaling, this project adopts the acid treatment way anti-
scaling treatment. The dosage is 5mg / L ( according to the experimentally determined).
Two machine set 1 m3 inhibitor solution box 2, 30L / h metering pump ( 2 with 1 ).
Circulating water processing system
E V E R L A S T I N G S I N C E R I TY D Y N A M I C L I F E
Circulating water with sodium hypochlorite system uses no diaphragm electrolysis
process, with 2 sets of 20kg / h electrolysis device of sodium hypochlorite,
according to the operation of adding volume changes, can be a single set of
operation, but also two sets of running at the same time, salt liquid delivery, dilution,
electrolysis, sodium hypochlorite storage and dosing to achieve automatic operation.
Circulating water processing system
Preparation process of sodium hypochlorite
E V E R L A S T I N G S I N C E R I TY D Y N A M I C L I F E
Preparing sodium hypochlorite
Sodium chloride in concentrated
salt solution into 27% saturated
solution diluted by mixer,
formulated into stable dilute saline
into the electrolytic cell to
produce sodium hypochlorite,
sodium hypochlorite solution into
the storage box, and then
according to the need to start
adding the dosing pump dosing.
NaHClO 20m
3
NaCl 27% 10m
3
NaCl+H
2
O=NaHClO+H
2
Circulating water processing system
E V E R L A S T I N G S I N C E R I TY D Y N A M I C L I F E
1Source of water pump of power plant in January 30, 2011 formally put into
operation.
2Raw water pretreatment system in February 5, 2011 formally put into
operation.
3Industrial wastewater treatment system in April 30, 2011, all put into
operation, the device operation is good, the industrial waste water treatment
system of the treated water is recovered to the cooling tower of circulating water
reuse.
4Chemical waste water on April 25, 2011 all put into operation, the acid-base
neutralization pool after the neutralization process, pH standards after recovery
to coal water treatment and comprehensive utilization of.
5Coal contained wastewater in April 30, 2011 and started running, coal waste
water two precipitation reagent treatment after reaching the Indonesian KEP-51
/ MENLH / 10 / 1995 standard directly outside the row.
Water treatment system operation situation
E L E C T R I C I T Y F O R A B E T T E R L I F E
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