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ALTERNATIVES BOTTOM ASH SYSTEM FLY ASH SYSTEM SLURRY DISPOSAL AND ASH WATER RECOVERY SYSTEM

S.I NO 1.

Alternative Using scraper chain conveyor and belt conveyor

Merits Dry form Simple Less water requirement Proven for Indian coal.

Demerits Space requirement is high Chains require to be good quality.

2.

Using jet pumps

Less space Proven for Indian coal

Water requirement is high Involves lot of piping and valves.

3.

Using air cooling system

No water usage Clean system

S.I . NO 1.

Alternative Dense phase pneumatic system

Merits Conveying speed is low. Wear and tear is minimum. Clear space is available below ESP area.

Demerits Free movement space is limited below ESP area

2.

Vacuum type pneumatic system

Conveying speed is high Wear and tear is high Fall in vaccum results in reduction of capacity

S.I. NO 1.

ALTERNATIVE Lean Slurry Disposal System(LSDS)

MERITS Silo area layout is simple Cheaper

DEMERITS Large quantity of water required Civil cost is high

2.

High Concentration Slurry Disposal System(HCSDS)

Less water Requires more consumption space near silo Less disposal area is required

BOTTOM ASH HANDLING SYSTEM


Scrapper Chain and Belt Conveyor

FLY ASH HANDLING SYSTEM


Dense Phase Pressure type

ASH DISPOSAL SYSTEM


Lean Slurry Disposal System

CONTENTS

Bottom ash hopper Scrapper conveyor Clinker Grinder

Belt Conveyor
Bottom Ash Silo

Vibrating feeder Truck

Provided with refractory lining


Capacity 36 TPH 4 hours storing capacity

http://www.bsbkgroup.com/flash/mov ie6.htm

Total number=2(1w+1s)

Single/Double roll clinker grinder which crush <25 mm Rolls will be of Cast Chrome Vanadium-Molybdenum wear resisting steel Number=2

Belt Width=650mm
Troughing angle=350

Speed=1m/s

One bottom ash silo for both units

Capacity =600 T 12 hours storing capacity

Capacity 240 TPH Feeder trough will be provided with 10 thick TISCRAL/Sail hard liners Vibrating feeder consists of vibrating frame, spring, vibrator, motor vibrating device and motor

CONTENTS

APH/ECO/ESP HOPPER INTERMEDIATE SURGE HOPPER

TRANSMITTER VESSEL
FLY ASH SILO SPOUT/ASH CONDITIONER CLOSE/OPEN TRUCK

2Nos (1W+1S)
Capacity=108 T

Vent filter to discharge clean air

Pressure is created in transmitter vessel

Fluidisation using air blower is carried out Size of vessel is depends on number of cycles

Capacity=1500 T
2 Nos

Storage Capacity=14hrs

Provided on two of the outlets on each of the silos Telescope into inlet of container trucks thus reducing dust nuisance Fitted with level probe

Ash feed rate from the ash storage silo is precisely controlled.
Water spray feed rate is adjusted by control valves. The conveying action provided by the rotating paddles provides continuous flow of uniformly mixed ash with no excess water or dusting.

CONTENTS

SILO SLURRY PUMP SETTLING POND STILLING POND VERTICAL TURBINE PUMP CLARIFLOCULATOR ASH WATER TANK

Horizontal, centrifugal type


Capacity = 450 m3/hr

No. of pumps = 3(2W+1S)

Provided with HDPE 70% of water can be recovered Slurry settles due to residence in settling pond Partial clear water then goes to stilling pond Remaining ash settles in stilling pond

Used wherever a liquid need to be pumped upwards Used to moderate to high pressure applications

Used in open bodies of liquids such as oceans, lakes, cooling ponds.

Combination of Clarifier and

Flocculator

Suspended solids limited to 20ppm Clear water is led to Ash Water tank

CONTENTS

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