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http://www.youtube.com/watch?v=DL8Oymr5vqE
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Production, LCY/h = C x S x V x B x E C = Cycles/h (Table 3-3) S = Swing-Depth Factor (Table 3-4) V = Heaped Volume , LCY B = Bucket Fill Factor (Table 3-2) E = Job Efficiency
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Cycle = Load Bucket + Swing with Load + Dump load + Return Swing Swing-depth factor accounts for angle of swing and depth of cut
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Swing-Depth Factor
Depth of Cut (% of Max) 30 50 70 90
Angle of Swing, deg 45 1.33 1.28 1.16 1.04 60 1.26 1.21 1.10 1.00 75 1.21 1.16 1.05 0.95 90 1.15 1.10 1.00 0.90 120 1.08 1.03 0.94 0.85 180 0.95 0.91 0.83 0.75
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Management Conditions Skill, Training & Motivation of Workers Selection, Operation & Maintenance of Equipment Planning, Job Layout, Supervision & Coordination of Work Job Conditions Topography & Work Dimensions Surface & Weather Conditions Specification Requirements for Work Methods or Work Sequence Required
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Can also estimate efficiency through number of effective working minutes per hour. Eg., 50-min/h actual work is done 50 minutes per hourthe other ten minutes spent on breaks, smoke break, bath room, thinking
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Example 3-4
Solution
Cyclic Output = 250 cycles/60min (Table 3-3) Swing-Depth Factor = 1.00 (Table 3-4) Bucket Fill Factor = 0.95 Job Efficiency = 50 /60 = 0.833 Production = 250 cycles x 1.00 (swing-depth) x 0.75 CY x 0.95 (bucket fill factor) x 0.833 (job eff.)= 148 LCY/h
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Angle of Swing, deg 45 1.33 1.28 1.16 1.04 60 1.26 1.21 1.10 1.00 75 1.21 1.16 1.05 0.95 90 1.15 1.10 1.00 0.90 120 1.08 1.03 0.94 0.85 180 0.95 0.91 0.83 0.75
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Example 3-4
Solution
Cyclic Output = 250 cycles/60min (Table 3-3) Swing-Depth Factor = 1.00 (Table 3-4) Bucket Fill Factor = 0.95 Job Efficiency = 50 /60 = 0.833 Production = 250 cycles x 1.00 (swing-depth) x 0.75 CY x 0.95 (bucket fill factor) x 0.833 (job eff.)= 148 LCY/h
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Job Management
Major Factor Controlling Hydraulic Excavator Maximum depth Working radius Dumping Height Density of Material
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Shovels
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Draglines
Longest reach for digging and dumping of any member of the crane-shovel family.
Dragline
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Dragline Production
Type of Material Light moist clay or loam Sand and gravel Common earth Tough clay Wet, sticky clay
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Dragline Example
Determine the expected dragline production in LCY per hour based on the following information:
Dragline Size: 2 cyd Swing Angle: 120 degrees Average Depth of Cut: 7.9 ft Material: Common Earth Job Efficiency: 50min/h Soil Swell = 25%
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Type of Material Light moist clay or loam Sand and gravel Common earth Tough clay Wet, sticky clay
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Dragline Example
Solution:
Ideal Output: 230 BCY/h Optimum Depth of Cut: 9.9 ft Actual Depth/Optimum Depth: 7.9/9.9 x 100 = 80% Swing Depth Factor: 0.90 Efficiency factor: 50/60 = 0.833 Volume Change Factor = 1+0.25 = 1.25 Estimated Production = 230 x 0.90 x 0.833 x 1.25 = 216 LCY/h
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Dragline Example
Solution:
Ideal Output: 230 BCY/h Optimum Depth of Cut: 9.9 ft (Tab 3-8) Actual Depth/Optimum Depth: 7.9/9.9 x 100 = 80% Swing Depth Factor: 0.90 Efficiency factor: 50/60 = 0.833 Volume Change Factor = 1+0.25 = 1.25 Estimated Production = 230 x 0.90 x 0.833 x 1.25 = 216 LCY/h
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Swing-Depth Factor
Depth of Cut % of Optimum 20 40 60 80 100 120 140 180 200 Angle of Swing, deg 30 1.06 1.17 1.25 1.29 1.32 1.29 1.25 1.15 1.10 45 0.99 1.08 1.13 1.17 1.19 1.17 1.14 1.05 1.09 60 0.94 1.02 1.06 1.09 1.11 1.09 1.06 0.98 0.94 75 0.90 0.97 1.01 1.04 1.05 1.03 1.00 0.94 0.90 90 0.87 0.93 0.97 0.99 1.00 0.98 0.96 0.90 0.87 120 0.81 0.85 0.88 0.90 0.91 0.90 0.88 0.82 0.79 150 0.75 0.78 0.78 0.82 0.83 0.82 0.81 0.76 0.73 180 0.70 0.72 0.72 0.76 0.77 0.77 0.75 0.71 0.69
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Dragline Example
Solution:
Ideal Output: 230 BCY/h Optimum Depth of Cut: 9.9 ft Actual Depth/Optimum Depth: 7.9/9.9 x 100 = 80% Swing Depth Factor: 0.90 Efficiency factor: 50/60 = 0.833 Volume Change Factor = 1+0.25 = 1.25 Estimated Production = 230 x 0.90 x 0.833 x 1.25 = 216 LCY/h
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CLAMSHELL
CLAMSHELL
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Clamshell Bucket
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Clamshell Production
Production = C x V x B x E C Cycles per hour V Bucket Capacity B Bucket Fill Factor E Job Efficiency Factor
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Trenching Machines
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Trenchless Technologies
Deterioration of:
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Pipe Bursting
A process that
Breaks an Existing Pipe Expands Broken Shards into Surrounding Soil Pulls in the New Carrier Line Simultaneously
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Pneumatic Components
Bursting Tool
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Upsizing Considerations
0-25%
25-50%
50-125%
Class A
Routine and generally considered favorable
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Class B
Challenging to moderately difficult
Class C
Very challenging to extremely difficult
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End of Lecture
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