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2#
Pressure Measurement
Pressure is the force exerted per unit area Pressure is the action of one force against another force. Pressure is force applied to, or distributed over, a surface. The pressure P of a force F distributed over an area A is defined as P = F/A
GAUGE COMPOUND ABSOLUTE
BAROMETRIC RANGE
PRESSURE
3#
Pressure Measurement
Pressure Units
psi bar mbar mm of Hg mm of WC in of WC 100 6.895 6895 5171 70358 2770
Kg/cm2
Pascal kPa atm
7.032
689476 689.5 6.805
5#
Pressure Instruments
Types of Pressure Instruments
Pressure
Differential Pressure
Differential Pressure
Differential
PRESSURE SWITCH
PRESSURE GAUGE
6#
Pressure Gauge
PRESSURE GAUGES: A Pressure Gauge is used for measuring the pressure of a gas or liquid. A Vacuum Gauge is used to measure the pressure in a vacuum. A Compound Gauge is used for measuring both Vacuum and Pressure. Pressure Gauges are used for Indication only.
7#
Pressure Gauge
8#
Pressure Gauge
Measuring Principle Bourdon tube measuring element is made of a thin-walled C-shape tube or spirally wound helical or coiled tube. When pressure is applied to the measuring system through the pressure port (socket), the pressure causes the Bourdon tube to straighten itself, thus causing the tip to move. The motion of the tip is transmitted via the link to the movement which converts the linear motion of the bourdon tube to a rotational motion that in turn causes the pointer to indicate the measured pressure.
Helical Bourdon
C Type Bourdon
Coiled Bourdon
9#
10#
11#
Snubber
Used for dampening and filtering and reducing the damaging effects of pulsation on a gauge. The snubber has a metal disc available in standard grades of porosity.
Siphon Tubes
Used to dissipate heat by trapping condensed liquid to keep high temperature steam or condensing vapor from damaging the pressure gauge.
PIG TAIL
COIL PIPE
13#
Diaphragm Seals
Diaphragm seals, also known as chemical seals, isolate pressure measuring instruments from the process media. The system pressure is transmitted to a fill fluid in the upper housing of the diaphragm seal, and from there to the pressure-measuring instrument itself. The use of diaphragm seals should be discussed with and approved by the Client. Diaphragm sealed gauges should be considered for: Process fluids that would clog the pressure elements. Process fluids that are toxic, corrosive, slurried and viscous. Process fluids that could crystallize or polymerize. Materials capable of withstanding the process fluids that are not available as a pressure element, such as high temperature. Process fluid that might freeze due to change in ambient temperature and damage the element. Hydrocarbon services having a Reid vapor pressure (RVP) of 18 psig and over. (RVP is the absolute vapor pressure exerted by a liquid at 100F. The higher this value, the more volatile the sample and the more readily it will evaporate). Auto-ignitable hydrocarbon services.
14#
Diaphragm Seals
15#
17#
Liquid Service
Gas Service
18#
Pressure Switch
Measuring Principle: The device contains a micro switch, connected to a mechanical lever and set pressure spring. The contacts get actuated when process pressure reaches the set pressure of the spring. It can be used for alarming or interlocking purposes, on actuation.
It can be used for high / high-high or low / low-low actuation of pressure in the process . The set range can be adjusted within the switch range.
The sensing element may be a Diaphragm or a piston
19#
Pressure Switch
Pressure/Vacuum Switch - A device that senses a change in pressure/vacuum and opens or closes an electrical circuit when the set point is reached. Pressure switches serve to energize or de-energize electrical circuits as a function of whether the process pressure is normal or abnormal. The electric contacts can be configured as single pole double throw (SPDT), in which case the switch is provided with one normally closed (NC) and one normally open (NO) contact. Alternately, the switch can be configured as double pole double throw (DPDT), in which case two SPDT switches are furnished, each of which can operate a separate electric circuit.
20#
Pressure Switch
The switch housings can meet any of the NEMA standards from Type 1 (General Purpose) to Type 7 (Explosion Proof), or Type 12 (Dust Proof) or Type 4 (Water Proof). Pressure switches are also available in hermetically sealed enclosures.
21#
Pressure Transmitter
22#
Pressure Transmitter
A Pressure Transmitter is used where indication and/or record of pressure is required at a location not adjacent to the primary element. A Pressure Transmitter is used for both indication and control of a process. A Pressure Transmitter is used where overall high performance is mandatory. Both Electronic and Pneumatic Transmitters are used. These can be either Gauge, Absolute or Differential Pressure Transmitters.
23#
Pressure Transmitter
Typical Outputs 4 to 20 milliamp (mA). analog signal Smart HART digital signal (superimposed on analog signal) Fieldbus digital signal 3 to15 psi pneumatic signal
25#
26#
WHY USE DIAPHRAGM SEALS? Diaphragm Seal systems provide a reliable process pressure measurement and prevent the process medium from contacting the transmitter diaphragm.
27#
Power supply
Operating pressure range Operating temperature range Body Material Pressure fluid composition and Internal parts Mounting requirement Process connection size
28#
29#
30#
Pressure Instruments
Selection of Pressure Instruments: Rules of Thumb: Application: Understand your application. Examine the particulars of your application. Is it necessary to know if the pressure is negative or positive? Do you need to know the difference in pressure between two points? Answering these questions about your application will go a long way in helping select the right pressure transmitter. Wetted Parts: Selecting the transmitter with wetted parts that are compatible with the medium to be measured helps to ensure a long-lasting measurement solution.
31#
Pressure Instruments
Accuracy: From an accuracy point of view, the range of a transmitter should be low (normal operating pressure at around the middle of the range), so that error, usually a percentage of full scale, is minimized. On the other hand, one must always consider the consequences of overpressure damage due to operating errors, faulty design, or failure to isolate the instrument during pressure-testing and start-up. Therefore, it is important to specify not only the required range, but also the amount of overpressure protection needed. Output Required: Pressure transmitters can send the process pressure of interest using an analog pneumatic (3-15 psig), analog electronic (4-20 mA dc), or digital electronic signal.
32#
Pressure Instruments
Protection: Do you need special protection from the elements? Many applications require special protection, such as, corrosive environment, or an outdoor environment. Pressure transmitters are available in various NEMA ratings or can be assembled in special NEMA rated housings that help protect them from harsh environments.
33#
QUESTIONS
Any Questions???
34#