File No: SEIAA 14 IND 2013

Welcome to

The Honorable Chairman & Members of State Level Expert Appraisal Committee, Karnataka.
Presentation For Industrial expansion Project (Manufacture of TMT Bars & Steel Ingots) By

M/s. Khayati Steel Industries Pvt. Ltd

12-P-II & 12 P-III Thandya Industrial Area, Nanjangud Taluk, Mysore District

28.06.2013

COMPANY PROFILE

Khayati Steel Industries P. Ltd. is promoted by Mr. Navin Kumar Gupta and his mother Mrs. Anita Gupta who are already in the field of steel industry & metal scrap business etc. Khayati Steel is now proposed for expansion of rolling mill by another 49,000/- MTPA and steel melt shop (induction furnace of 20 MT) increasing its Billets manufacturing capacity by another 70,000/MTPA. at Thandya Industrial Area Thandavapura ,Nanjangud Taluk Mysore District.

Khayati Steel Industries P. Ltd.

SALIENT FEATURES OF THE PROJECT

Name of the Project Type of Project Proposed location Investment for Expansion Extent of land Man Power Water requirement Power requirement Project Category Raw Materials Khayati Steel Industries P. Ltd. Expansion of Steel ingots from 50,000 TPA to 1,20,000 TPA. Expansion of TMT bars from 49,000 TPA to 1,00,000 TPA. 12-P-II, Thandya Industrial Area, Nanjangud Taluk, Mysore District 50.61 crores 32494 sq.m Existing =145Additional =40 Total = 185 Existing: 31.55KLD Additional: 20KLD Total: 51.55 KLD Existing = 8,000 KVA , Additional = 12,000 KVA Total = 20,000 KVA 3(a), c,ii Scraps, sponge Iron & Ferro Silicon
Khayati Steel Industries P. Ltd.

SALIENT FEATURES OF THE PROJECT

Nearest Human settlement

Thandavapura 2 kms

Nearest water body

Road connectivity Annual rainfall Latitude Longitude

Kabini River -2 kms

Mysore Ooty Highway. 585 mm 1200923.84N 7604122.66E

Type of soil
Present land use Nearest town

sandy loam and sandy clay loams

KIADB Area Nanjangud 6 Km

Khayati Steel Industries P. Ltd.

TOPOMAP (1:50,000) with 10 km radius

Khayati Steel Industries P. Ltd.

GOOGLE IMAGE

Khayati Steel Industries P. Ltd.

LOCATION PLAN

Khayati Steel Industries P. Ltd.

LAND UTILIZATION
LAND USE
EXISTING Area 16188 sq.m

AREA (sq.m)
ADDITIONAL * 16306 sq.m 32494 sq.m TOTAL

Built up Area
Vacant Area Greenbelt

6000 sq.m
4188 sq.m 6000 sq.m

3000 sq.m
7306 sq.m 6000 sq.m

9000 sq.m
11494 sq.m 12000 sq.m

area
Note: The company has acquired 16306sq.m of Land at 12P-II which is adjoining and next to the existing .

Khayati Steel Industries P. Ltd.

DETAILS OF THE PROPOSED PRODUCT

Sl. Products No.

1. 2. 1. TMT Bars 2. Steel Ingots

PRODUCTION CAPACITY
EXISTING 51,000 TPA 50,000 TPA ADDITIONAL 49000 TPA 70,000 TPA TOTAL 1,00,000 TPA 1,20,000 TPA

Khayati Steel Industries P. Ltd.

RAW MATERIAL REQUIREMENT PER MONTH

Sl. Description No. 1. M.S Scrap & Sponge Iron. 2. Coal 3. Ferro Silicon

(MTPM) Existing 4940 336 34

Additional

Total

Source

6405
0 15

11345
336 49

Khayati Steel Industries P. Ltd.

PROPOSED FLOW CHART AND MATERIAL BALANCE 369.1MT 369.1MT

SCRAP INSPECTION INDUCTION FURNACE

1.9% 7.06 MT Waste

LADLE

362.04MT 361.21 MT

CONTINUOS CASTER

STEEL BILLETS

0.23% 0.83MT Waste

SHIFT TO REHEATING FURNACE

361.21MT

ROUGHING MILL

0.64% 2.32 MT Waste

INTERMEDIATE MILL FINISHING MILL TMT PLANT

358.8 MT

COOLING BED

CUTTING & STACKING

358.8MT

SOLID WASTE
Sr. No 1.
A.

Description of Waste Non Hazardous

Mill Scale

Quantity (MTPA) Existing 400 Additional 400 Total 800

Mode of storage & disposal

Furnace Slag

1000

1400

2400

C
2. A.

Ash
Hazardous 5.1 Spent Oil

282

nil

282

Stored in scrap yard and sent to authorized reprocessor Treated in pulveriser plant and then sold to RMC Unit. Stored in ash pond and sent for brick manufacturing

0.3 KLPA

Nil

0.3 KLPA

B.

33.3 Discarded chemical containers

20 Nos

Nil

20 Nos

Stored in leak proof containers and sold to KSPCB authorized reprocessor Stored on leak proof platform and sold to KSPCB authorized reprocessor

Khayati Steel Industries P. Ltd.

SOURCES OF AIR POLLUTION

Exist ing Nos Source of Air Pollution Type of Fuel Sulphur Content Consumption Kgs/hr in T/hour in case of case agro liquid fuel based fuel Chimney height (in mts) & air pollution system provided/propos ed Chimney height (in mts) & air pollution control system required as per previous consent 6mts

DG Set 500 KVA Re-heating furnace 12 TPH Induction furnace (7 TPH) Additional

HSD

1.1 %

70lts/hr

6.0 m ARL 40 m AGL (with cyclone dust collector) 40 m AGL (with cyclone scrubber)

Coal

<0.05%

800 kg/hr

40mts

Electricity

NA

NA

40mts

Induction furnace (12 TPH)

Electricity

NA

NA

40 m AGL (with Venturi scrubber)

Khayati Steel Industries P. Ltd.

POWER REQUIREMENT

Power

Existing = 8,000 KVA Additional = 12,000 KVA Total = 20,000 KVA

Power is sourced from KPTCL.

Khayati Steel Industries P. Ltd.

REQUEST TO EXEMPT EIA AND CONSIDER AS B2 CATEGORY

Under EIA notification 2006 Environmental Clearance has been obtained for the existing unit from SEIAA, Karnataka, EC dated 9th October 2009. EIA was prepared for the steel plant. Project site is located in the notified KIADB industrial area.

Existing reheating furnace

which is used for the bar making will be

stopped and it will reduce the pollution load. Existing coal consumption of 336 TPM will be nil after expansion.

Terms of Reference (TOR) for Environmental Impact Assessment

Environmental Impact Assessment

-As per the guidelines/requirements of MoEF & KSPCB - Study Area 10 km

Chapter 1 Introduction

Project Background Project Area Description Approach & Methodology of EIA

Manufacturing Process Sources of Pollution Proposed Control Measures Primary data collection of various environmental components Secondary data collection from published sources and Governmental agencies.

Chapter 2 Project Description Chapter 3 Baseline Data

Environmental Impact Assessment (contd)

Chapter 4 Impact Assessment Construction & Operational Phase Impacts Impacts on air quality AERMOD model Impact on water use & quality Impacts on Noise, soil, ecology, socio-economic aspects Air pollution Management Water Pollution Management Noise Pollution Management Solid Waste Management Greenbelt Development Environmental Monitoring Plan Cost Estimates

Chapter 5

Management Plan

Environmental Impact Assessment (contd)

Chapter - 6 Risk Assessment & DMP Potential hazard identification Risk associated with manufacturing activity Off-site and on-site DMP Occupational Health & Safety