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GENERATORS AND ITS AUXILIARY CAN BE BROADLY DEVIDED INTO THREE SYSTEMS A) Stator water system B) Seal oil system C) Gas system D) Generator
25 December 2013
PMI Revision 00
MAGNET FILTER
FSI I
FILTERS
POLISH UNIT
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PMI Revision 00
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PMI Revision 00
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PMI Revision 00
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FLOW M.
FROM GAS SYSTEM GAS EXHAUST
PS PG
TS ES
TG
SOST
BEARG DRAINS
FR
DPRV
IOT
DP SW
VACCUM PUMP
FILTERS
2
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TO SEALOIL DPT
H2 DRIER
FILTER
DPI
OP
VAPOURIZER HYDROGEN
CO2
AIR
25 December 2013
DRAIN
PMI Revision 00
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GAS SYSTEM
Overhauling of gas drier has been carried and the drier is boxed up Check all instruments are in position after calibration Functionally check the gas drier system Check the availability of adequate no of CO2 filling point and adequate no of co2 cylinders
25 December 2013
PMI Revision 00
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GAS SYSTEM
Check availability of adequate no of Hydrogen filling points and cylinders Functionally check the LLD system Check whether the relief valves in the high pressure valves are alright Check the generator is completely boxed up Check the seal oil system is in service
25 December 2013
PMI Revision 00
27
GAS SYSTEM
Check generator air tightness test is successfully completed Start purging air with CO2 till the purity of CO2 inside casing reaches above 95% After CO2 purity reaches as desired start purging CO2 with Hydrogen Continue purging till hydrogen purity reaches above 98%
25 December 2013
PMI Revision 00
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GAS SYSTEM
Pressurise generator casing with hydrogen up to its design value Recheck hydrogen leakages by detector Take drier into service Take gas coolers into service Vent the coolers and establish flow
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PMI Revision 00
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GENERATOR
Before final commissioning of Generator following are to be ensured a) all work on Generator has been completed b) all electrical measurement and tests has been completed c) checking and setting of temperature measuring points, protection and other signalling scheme has been completed
25 December 2013
PMI Revision 00
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GENERATOR
Safety precautions including fire fighting equipments are available Oil supply to generator bearing and seal has been established and quality/flow of oil is as per specification Generator is filled with hydrogen of desired purity and up to rated pressure
25 December 2013
PMI Revision 00
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GENERATOR
Generator stator winding is charged with distillate of desired quality. The other parameters of distillate is as per norms Generator gas coolers are charged and the parameters are normal Generator circuit breaker is in open condition after testing All switchyard equipments has been tested and normalised
25 December 2013
PMI Revision 00
32
GENERATOR
All protection and control schemes are in service after callibration and testing Excitation system has been tested, normalised and field breaker has been kept in open condition. Mode of excitation system has been selected (auto/man)
25 December 2013
PMI Revision 00
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GENERATOR
After ensuring completeness of checks and availability of all equipments the set should be started as per starting instruction and gradually to be brought to rated speed During course of running up all parameters to be noted and to be checked
25 December 2013
PMI Revision 00
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GENERATOR
When generator reaches rated speed check the following a) bearing and seal temperatures b) performance of brush gear c) vibrations d) any gas, oil or water leakages e) any abnormalities in generator performance
25 December 2013
PMI Revision 00
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GENERATOR
Switch on excitation system and check for various parameters and functioning of excitation system After ensuring all parameters are all right and machine behavior is normal match the generators electrical parameters with the grid and synchronise the machine when permissive for the same is available Load the machine gradually. During loading also monitor all parameters
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PMI Revision 00
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THANK YOU
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PMI Revision 00
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