Under the guidance of: Mr.

Amiya Kumar Sahoo

Presented by: Munendera pal Singh Enr. No.:- 122403

M.Tech in Manufacturing Tech. Department of Mechanical Engineering Jaypee University Of Engineering & Technology, Guna

Contents
Introduction
Need for optimization Requirement of optimization

Optimization techniques
Steps involved in optimization Benefits of optimization Areas of application Conclusions References

Introduction
It is defined as follows : Choose the best element from some set of available alternatives It is an act , process or methodology of making design , system fully perfect , or as effective as possible Optimization of a product or process is the determination of the experimental conditions resulting in its optimal performance

Need for optimization

Maintain quality , consistency
To reduce manufacturing cost Provide high degree of assurance for the product

manufacturing

Requirement of optimization
Knowledge of process
Empirical equations to develop realistic constrains Specification of machine capabilities Knowledge of mathematical and numerical

optimization techniques

Optimization techniques
Conventional Optimization Techniques
1. Boundary Search Procedure (BSP) 2. Nelder Mead Simplex Method (NMS) Non-Conventional Optimization Techniques 1. Genetic Algorithms (GA) 2. Simulated Annealing (SA) 3. Taguchi Robust Design Method 4. Taguchi Fuzzy-Based Approach

Steps involved in optimization

Benefits of optimization
1. Improve discrete manufacturing processes
2. Enjoy higher product quality and performance 3. Reduce waste and defects 4. Finding most important input parameter for required output

Areas Of Application:1. Analysis

Optimization approach can be utilized to arrive at the best parameters for the optimum design configuration with the least number of analytical investigations.

2.

Test and Development

Testing with prototypes is an efficient way to see how the concepts work when they are put into a design. Since experimental hardware is costly, the need to accomplish the objectives with the least number of tests is a top priority.

3. Process Development
Manufacturing processes typically have a large number of factors that

influence the final outcome. Identification of their individual

contributions and their intricate interrelationships is essential in the

development of such processes.

Conclusions
Optimization techniques are a part of development process. The levels of variables for getting optimum response is evaluated. Different optimization methods are used for different optimization problems. Optimization helps in getting optimum product with desired availability

criteria as well as mass production.

More optimum the process more will be the profit.

REFERENCES

1. J. S. Agapiou, The optimization of machining operations based on a combined criterion, Part 1: The use of combined objectives in single pass operations, Transactions ASME, Journal of Engineering for Industry, 114, pp. 500507, 1992. 2. J. S. Agapiou, The optimization of machining operations based on a combined criterion, Part 2: Multipass operations, Transactions ASME, Journal of Engineering for Industry, 114, pp. 508 513, 1992. 3. D. S. Ermer, Optimization of the constrained machining economics problem By geometric programming, Transactions ASME, Journal of Engineering for Industry, pp. 10671072, 1971. 4. B. Gopalakrishnan and Faiz Al-Khayyal, Machine parameter selection for turning with constraints: an analytical approach based on geometric programming, International Journal of Production Research, pp. 18971908, 1991. 5. D. Y. Jang and A. Seireg, Machining parameter optimization for specified surace conditions, Transactions ASME, Journal of Engineering for Industry, 114, pp. 254257, 1992.