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Advisors
Dr. Muhammad Rafiq Khan Mr. Afzal Hussain Mr. Mushtaq Ahmed
1
Project Objectives
To Study The Causes of Vibration in Rotating Machines. To Study The Effect of Vibration on Machine Condition. Instrumentation for Vibration Measurement. Vibration Analysis Techniques.
Time Domain Analysis. Frequency Domain Analysis. Time and Frequency Domain Analysis.
Induction Motor
Sensor
Recording
Inspection
Retrieval
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Vibration Sensor. Magnetic Recorder. Band Pass Filters. Oscilloscope. Power Supply. Function Generator.
Testing Of Sensor
Technical specification
Type Supply Voltage Sensing Distance Aluminum Sensing Distance Copper Sensing Distance Mild Steel Switching Current Embeddable Housing-Body Material IP Rating Length Mounting
Inductive Proximity Sensors 10 to 30V(dc) 1.5mm 1.5mm 5mm 150mA Yes Nickel Plated Brass IP67 50mm Flush
-25 to +70C
PNP N/O Yes Yes Pre-Wired
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Testing of Oscilloscope
A Wave Function of Known Frequency was Produced from Function Generator. The Output was Seen on The Oscilloscope. Frequency of The Function was Measured. The Oscilloscope Gave the Same output as was Produced by the Function Generator.
11
Calibration of Recorder
Equipment used:
Tape recorder. Cassette. Oscilloscope. Function Generator. Power Supply(+15V) Operational Amplifier (IC 741). Bread Board. Banana Plug for Microphone and Headphone Sockets.
12
Calibration of Recorder
Function generator Magnetic Medium
Magnetic Medium
Buffer
Oscilloscope
13
2 1 0
0.001
-0.004
-0.003
-0.002
-0.001
-1 0 -2 -3 -4 -5 -6 -7
-0.005
volts
-0.004
-0.003
-0.002
-0.001
-1 0 -2 -3 -4 -5 -6 -7
0.001
time
time
volts
14
Output of Recorder
0.8 0.6 0.4 0.2 0 -0.001 -0.2 0 -0.4 -0.6 -0.8 0.8 0.6 0.4 0.2 0 -0.2 0 -0.4 -0.6 -0.8
volts
-0.005
-0.004
-0.003
-0.002
0.001
volts
-0.005
-0.004
-0.003
-0.002
-0.001
0.001
time
time
0 -0.005 -0.004 -0.003 -0.002 -0.001 -0.2 -0.4 -0.6 -0.8 time 0 0.001
15
0.04 0.02 0 -0.01 -0.008 -0.006 -0.004 -0.002 -0.02 0 -0.04 -0.06 time 0.002
16
17
Analysis of Faults
18
Unbalance
19
Description
Sensor was Adjusted so That No Signal Arrives While Intact Condition When Motor is Started. Fault was Introduced While Attaching Load to Motor via Jubilee Clamp. When The Motor was Started in Unbalanced Condition Sensor Started Switching. The Output was Seen on The Oscilloscope and Saved in Floppy Diskette.
20
Results
unbalance
Observation no. 1 2 3
sensor
oscilloscope
Comparison 1xRPS 1xRPS 1xRPS
21
-0.1
-5
0.1
22
Misalignment
23
Description
Motor was Loaded by Coupling a Pump to Motor. Shafts were Coupled Such That They are not in Line. Sensor was Adjusted Properly. Output of The Sensor was Saved on The Floppy Diskette.
24
Results
Misalignment
sensor
oscilloscope
Comparison 1xRPS
2
3
24.3
24.3
23.9
23.7
1xRPS
1xRPS
25
14
12
amplitude(volts)
10
26
Mechanical Looseness
27
Results
Mech. Looseness
Observation no. 1
sensor
Reference frequency 24.3 Observed frequency 24.5
oscilloscope
Comparison 1xRPS
2
3
24.3
24.3
24.9
24.8
1xRPS
1xRPS
28
18
16
14
12
10
amplitude(volts)
0.02
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Thank you
30