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Outline inspection
Price
Application examples
Customer advantages
Flexibility
A&D AS SM 5, 06/2002 2
SIMATIC VS 110
Outline inspection
Plug & Play solution No image processing expert needed Ideal also for machine builders and end users
Application examples
Customer advantages
SIMATIC VS 110
A&D AS SM 5, 06/2002 3
Complete scope of supply Sensor head (camera) with a pre-adjusted lens Processing unit Lighting unit (infrared) Fast installation Set-up software for PC, for precise adjustment Simple teaching no programming! Push key move Good part through the range of vision like in operation teach-in is done!
Outline inspection
Application examples
Customer advantages
SIMATIC VS 110
A&D AS SM 5, 06/2002 4
Outline inspection
SIMATIC VS 110
Application examples
SIMATIC VS 110 compares the contour of the test objects with the taught Good part
Customer advantages
SIMATIC VS 110
A&D AS SM 5, 06/2002 5
Range of application
SIMATIC VS 110
Application examples
recognition to prevent mixing with different parts Faulty or damaged parts can be ejected Correct parts that are reversed can be rotated
Only correct parts are fed in! No mechanical retooling work infeed equipment can be changed over for different batches and types in a second, by the operator of the machine!
Customer advantages
SIMATIC VS 110
A&D AS SM 5, 06/2002 6
Application examples
Processing unit
Customer advantages
Remote control
(via any PLC)
SIMATIC VS 110
A&D AS SM 5, 06/2002 7
Small parts
views
must
Application examples
Typical examples:
Screws, bolts:
Customer advantages
Type recognition, thread present? Injection-molded components: Test objects correctly formed, correctly aligned for infeed? Pharmaceutical products: Tablets correctly formed/broken? Confectionary: Sweets or chocolates correctly formed/mis-shaped?
SIMATIC VS 110
A&D AS SM 5, 06/2002 8
(spiral and linear systems, ...) Conveyor belts Workholder carousels Gripper units (pick-and-place, robots)
Application examples
Customer advantages
to 25 processings per second (under certain conditions even more ) at transport speeds of up to 15 m/min
SIMATIC VS 110
A&D AS SM 5, 06/2002 9
Output OK_A
Application specific image processing
good
part in view A
Application examples
Output OK_B
good
part in view B
Output NOK
Customer advantages
SIMATIC VS 110
A&D AS SM 5, 06/2002 10
ejecting or rotating the test objects Time response of the outputs is adjustable for manipulation at the correct point of the process
Ejection by
Blast
Application examples
nozzle Pneumatic cylinder Magnet or Downstream PLC with separate ejection control
Customer advantages
!
SIMATIC VS 110
Ejection of the incorrect parts by blast Conveyor belt with constant speed
nozzles
Outline inspection
Customer advantages
of the incorrect parts by a separate PLC, e.g. SIMATIC S7-200 Connection to the PLC via digital I/O of SIMATIC VS 110
Lighting unit Ejection route
Outline inspection
Customer advantages
Sensor head
Correct parts
SIMATIC VS 110
A&D AS SM 5, 06/2002 13
Outline inspection
Customer advantages
SIMATIC VS 110
A&D AS SM 5, 06/2002 14
Mounting of
the sensor, processing unit and lighting unit according to the installation instructions
Start
the set-up software on a Windows PC, connect the PC to the processing unit
adjust the sensor head and the lighting unit with the support of the live image on the PC screen fix the sensor head and the lighting unit for teach-in!
Outline inspection
Accurately
Application examples
Permanently
Ready
Customer advantages
Stable test results during operation by precise adjustment with set-up software
Set-up
SIMATIC VS 110 A&D AS SM 5, 06/2002 15
Teaching by showing Good parts in one or two preferred views Teach-in is performed
directly
Outline inspection
Application examples
with the keys on the processing unit or in the case of remote teach-in via a PLC A new type can be taught during normal manufacturing!
Customer advantages
Up to 15 different parts are stored in non-volatile memory in the processing unit Changeover for different batches or types in a second, while production keeps running!
Teaching
SIMATIC VS 110 A&D AS SM 5, 06/2002 16
LCD screen
Keys
Sensor head IP 65
Outline inspection
Application examples
RS 232 (for PC) Digital I/O Connection for sensor head Connection for lighting unit
Processing unit
SIMATIC VS 110 A&D AS SM 5, 06/2002 17
Customer advantages
Power supply
Outline inspection
Application examples
Fixing possibility for surrounding panel Power supply, suitable for trailing, pluggable
Lighting unit
SIMATIC VS 110 A&D AS SM 5, 06/2002 18
Customer advantages
Higher flexibility
Outline inspection
Fast
Application examples
SIMATIC VS 110
A&D AS SM 5, 06/2002 19
Customer advantages(2)
SIMATIC VS 110
Low-priced solution
Outline inspection
service
SIMATIC VS 110
A&D AS SM 5, 06/2002 20