658

SIMATIC PCS 7
System Overview
SIMATIC PCS 7
Siemens AG 2001. All rights reserved.
Date: 2013/10/9 File:ST-PCS7SY1_1V52_SYS_B.1
SITRAIN Training for

Automation and Drives
Overview of Functions of an Entire Plant
?
C B A A B A C B A C B A
SIMATIC PCS 7

Totally Integrated Automation

Office Tele Service
Local control room
Central control room
Engineering
Local control room
(
SIMATIC PCS 7
SIMATIC HMI
SIMATIC Controller
OP 032 S
PROFIBUS DP
SIMATIC S7/M7-300 SIWAREX M
SIPART DR
PROCES S FIELD BUS
SIEMENS
M ICRO M A S T ER
PROFIBUS PA MICROMASTER SITRANS P
SIMOVERT MASTERDRIVES
SIMODRIVE SENSOR
E/R M odul
SINUMERIK SIMODRIVE
SIMODRIVE POSMO
1FT6/1FK6
Batch
SIMATIC PCS 7
Warm area
Cold end
Vertical Integration
SIMATIC Database Data Management Software Communication HMI Communication
SCADA
SPS Distributed I/O
Controller
I/O
Field
SIMATIC PCS 7
Siemens AG 2001. All rights reserved. Date: 2013/10/9 File:ST-PCS7SY1_1V52_SYS_B.4

Horizontal Integration
SF C
TI C TI C TIC
TI C TI C TIC
?
C B B A A C B A
COROS OP45
WinCC
C B A A
SIMATIC PCS 7

The Classic Solution
PC
?
C C C
PLC
PCS
A
PLC
B A A
SIMATIC PCS 7

The New SIMATIC Control System
?
PC
SIMATIC Process Control System 7

C C C
PLC
PCS
PLC
B B A A A
SIMATIC PCS 7

What Is Process Control?
Automation technology
AS
Measurement Closed-Loop Con. Open-Loop Con. etc.
HMI
+
Communication technology
Displaying Operating Logging etc.
OS
Bus
SIMATIC PCS 7

Seamless Integration of Today's Systems

TELEPERM M
SIMATIC Process Control System 7
SIMATIC PCS
SIMATIC S5/COROS
SIMATIC PCS 7

A New PLC Generation with Integrated Process Control Functionality
SIMATIC Controllers
S7 200
S7 300
+
S7 400
SIMATIC M7 SIMATIC C7
SIMATIC PCS 7

SIMATIC PCS 7 Automation Systems: S7 Controller/CPU 414-3 to 417-4H
Configuration: modular, no fan

24 VDC power supply or 115/230 VAC CPU with a memory card and integrated interfaces for PROFIBUS-DP and MPI Communications processor for the PROFIBUS system bus or Industrial Ethernet Additional communications processors for distributed I/Os to the PROFIBUS DP or SM 421 digital input for cabinet messages
SIMATIC PCS 7

Complete I/O Module Spectrum
SIMATIC Distributed I/Os

S 0 1 2 3 4 5 6 7
Standard I/O modules (A class) I/O modules with diagnostics (B class) Ex(i) modules Functional modules (e.g. closed-loop controllers and counters)
0 1 2 3 4 5 6 7
S 0 1 2 3 4 5 6 7
0 1 2 3 4 5 6 7
SIMATIC PCS 7

SIMATIC PCS 7 Automation Systems: Distributed I/Os

Ind. Ethernet
SIMATIC Distributed I/O - ET 200M

Standard I/O modules Intrinsically safe modules [EEx ib] Function modules
AS 414, AS 416, AS 417
ET 200 M
Properties ET 200M
Up to 8 modules per station
PROFIBUS DP ET 200 M [EEx ib]
Up to 61 analog values per station High channel density and functionality Removing and connecting modules possible during operation
Degree of protection IP 20
Field devices
SIMATIC PCS 7

SIMATIC PCS 7 Automation Systems: Standard Signal Modules in ET 200M

Ind. Ethernet
Non-diagnostics-capable modules (Class A)

Digital input 16 channels, 24 VDC
Digital output 16 channels, 24 VDC / 0.5 A
AS 414, AS 416, AS 417
Diagnostics-capable modules (Class B)

Digital input 16 channels, 24 VDC Digital output 8 channels, 24 VDC / 0.5 A, PROFIBUS-DP ET 200 M
Can be made redundant (redundant output on a simple actuator) Analog input 8 channels, 14 bit Analog output 4 channels, 12 bit
SIMATIC PCS 7

Advanced support for redundant I/O modules

I/O-redundancy for selected modules of the ET 200M line
Configuration via Browser
AS 414 H AS 417 H
PROFIBUS-DP
I/O module sensor
redundant I/O module
Redundancy configurable separately for every module mixture of red. & non-red. modules in one CPU possible no specific logic in CFCs necessary - channel switch-over done automatically by the system
SIMATIC PCS 7
Siemens AG 2001. All rights reserved. Date: 2013/10/9 File:ST-PCS7SY1_1V52_SYS_B.15

I/O modules that support new redundancy concept

fail safe:
F-DI F-DI
DI 14 x DC24 V DI 8 x NAMUR [EEx ib] DO 10 x DC24V/2A
(6ES7326-1BK00-0AB0) (6ES7 326-1RF00-0AB0)

F-DO F-DO
(6ES7 326-2BF00-0AB0)
AI 6 x 13Bit
standard ET200M line: DI 16 x DC24V, Diagnosis
(6ES7 336-1HE00-0AB0)
F-AI
F-AI
DI
DI
(6ES7 321-7BH00-0AB0)
DO 32 x DC24V/0.5A
AI 8 x 12Bit AO support in progress project specific solutions, e.g.: AO 4 x 12 Bit DO 8 x DC24V/0.5A DO 16 x DC24V/0.5A SIMATIC PCS 7
(6ES7 322-1BL00-0AA0)
(6ES7 331-7KF02-0AB0)
DO
DO
AI-U
AI-U
(6ES7 332-5HD01-0AB0) (6ES7 322-8BF00-0AB0) (6ES7 322-8BH00-0AB0)


SIMATIC PCS 7 Automation Systems: ET 200M Hot Swapping Mounting Rack

Bus module 1 (for IM 153) Bus module 2 2 I/O mod. 40 mm Bus module 3 1 I/O mod. 80 mm
Rail
ET 200 M
SIMATIC PCS 7

SIMATIC S7-400F/FH with ET 200M
SIMATIC PCS 7

SIMATIC PCS 7 Automation Systems: Cabinet Design - CPUs and I/Os
Standard cabinet (2000 x 800 x 400 mm) Conforms to CE Completely pre-wired AS 414, AS 416 With PROFIBUS DP and system bus IP 40 degree of protection (IP 54 optional) 5 x ET 200 M with 8 modules each Power supply: DC 24 V single / redundant 230 VAC Capacity (example for mixed operation): 20 x 8 = 160 analog values and
20 x 16 = 320 binary values
SIMATIC PCS 7

The New Generation of HMI Systems: WinCC
SIMATIC HMI
WinCC
Windows Control Center
WinCC
Open for other PLC systems
Standard Operator System
SIMATIC PCS 7

Communication via Fieldbus/System Bus: PROFIBUS, Industrial Ethernet and MPI
SIMATIC NET
OS OS ES
MPI / PROFIBUS / Industrial Ethernet PROFIBUS DP
PRO CES S FIEL D BUS
AS-Interface
SIMATIC PCS 7

SIMATIC NET - Which Bus for Which Task?
MPI (only for test purposes) Communication for small to medium-sized systems Integrated programming interface for the controller
PROFIBUS (small configurations only) Fast, standardized fieldbus (EN 50170) Fast system bus for medium- to large-scale configurations
Industrial Ethernet (recommended) System bus with high performance for large-scale configurations Communication with the corporate management level (TCP/IP)
SIMATIC PCS 7

PROFIBUS PA
Master
(Class 1)
Master
(Class 2)
PROFIBUS DP
PROFIBUS PA
Slaves
(Field devices, distributed I/Os, lower-level PLCs, network transition to PROFIBUS PA)
SIMATIC PCS 7

SIMATIC PCS 7 - Engineering Toolset
SIMATIC PCS 7

Special Process Industry Requirements: Integral OS-AS-ES System Architecture Operator Interface
OS
Engineering Station
ES
Communication
Controller
SIMATIC PCS 7

Special Process Industry Requirements: Availability
High availability
High quality
Standard SIMATIC components

Short MTTR Diagnostics functions Removing/inserting under power Process control message concept Redundancy CPU Module Communication
SIMATIC PCS 7

Special Process Industry Requirements: Integrated AS and OS Configuration
GF-LI Grundzustand P-AUSGL.
GF AB
SCHRI FR
GFE-LI
0000 0000
Y1 000.0 % V1
P1 0000.0 MBAR INERTGAS
V2 Y2 000.0 % V4 F1 V5 R1 PC 0000.0 0000.0 MBAR V3 V6 P6 0000.0 MBAR ABLUFT3 P5 0000.0 MBAR ABLUFT2 P4 0000.0 MBAR ABLUFT1
A1 0000.0 % Reaktor 01 M1 M
produkt
ES
Engineering System
HT
FO
AU
AS
HD
FR
FW VORBEREITEN/STARTEN
SIMATIC PCS 7

SIMATIC PCS 7 - Automation Systems: Configuring with Function Blocks

OS
Configuring
Industrial Ethernet
Central Engineering System (ES)

CFC library: Substitute modules, for field devices and distributed peripherals, Picture Blocks for WinCC, network configuring: DP Master Configuring
Reporting Operating & Monitoring
AS 414, AS 416, AS 417

Reading measured values and Writing manipulated variables PROFIBUS DP
SIMOCODE
SIMOVERT
SIPOS 3 MC
SIPART
ET 200 M
ET 200 iS
ET 200 X
SIMATIC PCS 7

Special Process Industry Requirements: Top-Down Design Methodology
SIMATIC PCS 7

Special Process Industry Requirements: Standards
Library package for the process industry
Standard batch package
SIMATIC PCS 7

Special Process Industry Requirements: Interface to the Plant Control Level
OLE
ODBC / DDE
File transfer
Cornerstone
OS
HC
ES
SIMATIC PCS 7

SIMATIC Process Control System 7 System-Wide Engineering
WIN CC
Engineering
Ind. Ethernet
SIMATIC S7
PROFIBUS Instrum. Drives

M
SIMATIC PCS 7

Summary (1)
System-wide engineering
OS Batch AS and SPSen Remote I/O ET200 Networks FB library incl. - PROFIBUS devices - SIMOVERT - SIMOCODE - MicroMaster - ... - SIPART - SIPOS - SITRANS - SIWAREX - S5-95F failsafe - AS-interface & link -
ES
100 Mbit/s
OS
IT
System bus
Intranet / Internet
OS client , OPC, at@Glance, SPC, MES, ERP etc.
industrial Ethernet and high-speed Fast Ethernet ring fully redundant field-proven (since 1996)
10/100 Mbit/s
PLC
AS
H2 fieldbus PROFIBUS DP
Remote I/O
12 Mbit/s
Ident. components & software tools!
HART
M
high-speed fully redundant bus and ring field-proven For more information about (since 1992) drivers, go to e.g.: IEC 61158 http://intra1.khe.siemens.de/~infopage/
DP/PA
... ... PA
M
31,25 kbit/s
PA PID
95F
PA
H1 fieldbus PROFIBUS PA
intrins. safe/ Exi bus-supplied devices field-proven (since 1997) IEC 61158
12 Mbit/s
DP AS A S
...
...
SIMATIC PCS 7

Summary (2)
@
Office LAN
SAP R/3 Etherne t
@
Office LAN Ethern et
OS Single Station
(MultiVGA) OS ES
SIMATIC PDM
Engineerin g Station ES
OS Clients / Multi-Clients
SIMATIC BATCH Clients
Internet/Intrane Plant @PCS 7 /t Opti. OPC-Server APC
Plant Plant Informatio Maintenance n
Engineering Toolset
OS-LAN
OS-Server (redundant)
Ethernet
Batch-Server (redundant)
Servic e
AS 414 DP/ASI
AS 417 AS 416 AS 414
Industrial Ethernet / Fast Ethernet OS ET 200M Ex-I/O HART PROFIBUSPA
AS 414 F/FH AS 417 F/FH PROFIBUSDP
AS 414 H AS 417 H ET 200M Fail-Safe PROFIBUSDP ET 200M ET 200M DP/PA-Link PROFIBUS-PA Y-Link
DP/EI B
ET 200 X ET 200 S
PROFIBUSDP
O P
DP/PALink
PROFIBUSDP
DP/PA-Link PROFIBUS-PA
Zone 1 Zone 2
ET 200iS
COx, NOx, ...
SIMATIC PCS 7


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SIMATIC PCS 7

Date: 2013/10/9 File:ST-PCS7SY1_1V52_SYS_B.1

SITRAIN Training for

Overview of Functions of an Entire Plant

Date: 2013/10/9 File:ST-PCS7SY1_1V52_SYS_B.2

SITRAIN Training for

Totally Integrated Automation

Local control room

Central control room

Local control room

SIMATIC S7/M7-300 SIWAREX M

PROCES S FIELD BUS

PROFIBUS PA MICROMASTER SITRANS P

SIMATIC Database Data Management Software Communication HMI Communication

SPS Distributed I/O

SITRAIN Training for

Date: 2013/10/9 File:ST-PCS7SY1_1V52_SYS_B.5

SITRAIN Training for

The Classic Solution

Date: 2013/10/9 File:ST-PCS7SY1_1V52_SYS_B.6

SITRAIN Training for

The New SIMATIC Control System

SIMATIC Process Control System 7

Date: 2013/10/9 File:ST-PCS7SY1_1V52_SYS_B.7

SITRAIN Training for

What Is Process Control?

Measurement Closed-Loop Con. Open-Loop Con. etc.

Displaying Operating Logging etc.

Date: 2013/10/9 File:ST-PCS7SY1_1V52_SYS_B.8

SITRAIN Training for

Seamless Integration of Today's Systems

SIMATIC Process Control System 7

Date: 2013/10/9 File:ST-PCS7SY1_1V52_SYS_B.9

SITRAIN Training for

A New PLC Generation with Integrated Process Control Functionality

Date: 2013/10/9 File:ST-PCS7SY1_1V52_SYS_B.10

SITRAIN Training for

SIMATIC PCS 7 Automation Systems: S7 Controller/CPU 414-3 to 417-4H

Configuration: modular, no fan

Date: 2013/10/9 File:ST-PCS7SY1_1V52_SYS_B.11

SITRAIN Training for

Complete I/O Module Spectrum

SIMATIC Distributed I/Os

Date: 2013/10/9 File:ST-PCS7SY1_1V52_SYS_B.12

SITRAIN Training for

SIMATIC PCS 7 Automation Systems: Distributed I/Os

SIMATIC Distributed I/O - ET 200M

Date: 2013/10/9 File:ST-PCS7SY1_1V52_SYS_B.13

SITRAIN Training for

SIMATIC PCS 7 Automation Systems: Standard Signal Modules in ET 200M

Non-diagnostics-capable modules (Class A)

Digital output 16 channels, 24 VDC / 0.5 A

AS 414, AS 416, AS 417

Diagnostics-capable modules (Class B)

Date: 2013/10/9 File:ST-PCS7SY1_1V52_SYS_B.14

SITRAIN Training for

Advanced support for redundant I/O modules

Configuration via Browser

I/O module sensor

redundant I/O module

SITRAIN Training for

I/O modules that support new redundancy concept

DI 14 x DC24 V DI 8 x NAMUR [EEx ib] DO 10 x DC24V/2A

(6ES7326-1BK00-0AB0) (6ES7 326-1RF00-0AB0)