EMM 3506 ENGINEERING DESIGN 1

PROPOSAL OF WINCH DESIGN

GROUP 4
MUHAMMAD SYAZWAN BIN SAMSUDIN MUHAMMAD SYAZWAN BIN SULAIMAN ZUKHAIRI BIN MD RAHIM ANUAR BIN NASIRUDDIN MUHAMMAD NAIM BIN HAMZAH MUHAMMAD HADI BIN KAMALUL ZAMAN MOHAMMAD AMIN SHAFANEJAD 161288 162156 164606 161743 161292 161379 165566

LECTURER : DR. MOHD IDRIS SHAH ISMAIL

INTRODUCTION

A winch is a mechanical device that is used to pull in (wind up) or let out (wind out) or otherwise adjust the "tension" of a rope or wire rope (also called "cable" or "wire cable")
Simplest form consists of a spool and attached hand crank Frequently used as elements of backstage mechanics to move scenery in large theatrical productions

HAND OPERATED WINCHES comes from the term winch which refers to a stationary hand-powered machine used for hoisting or hauling A winch has a drum around which it is wound to a rope or chain that is attached to the load being moved It can also refer a crank used to give motion to a grindstone

Hand operated winches in old days.

DESIGN SKETCHES

Side view

Top view

DESIGN descriptions
NUMBER 10,11,12,13,14 DETAILS The winch main frame. Used to support in corresponding opening of the winch.

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20 21 23 24 25

Rotatable spool or drum. Used to store the cable.

Gear that attached to the winchs drum. Gears teeth. It must be aligned to one another in order to works Crank shaft frame. The hold back. It is flat. To allows the drum to rotate forwardly only. Crack handle. When pushes inward, the gear disengage from teeth as well as hold back so allow the gear to rotate the drum backwards.

26

The cable.

specifications Economical because the mechanism is simple and it is easy to operate Efficiency is reliable and ergonomics Simple fabrication and the maintenance can be made with someone who has little or no experience at all

Environmental friendly because it didnt need any electricity or power to turn it on. No engine needed whatsoever. No engine means no smoke and that also means no pollution
It just needed someone who can pull the handle with less energy than to pull it without using any machines. Therefore, it is energy efficient.

application

variety of application that can be used anywhere such as on cars, lorry, buses, even tractors like in figure above

GANTT CHART
Introduction Proposal (Report & Presentation) Problem Statement &Design requirement Conceptual Design & Design selection Method Material Selection & Costing Design Calculation Interim Progress (Presentation & Report) Design Simulation Report & Final Design Poster & Presentation

8 9 10 11 12 13 week