Service Engineer training

Osteosys Co., Ltd.

Index
1. 2. 3. 4. Introduction General information of device Interior / exterior parts names and interior module Installation and operation (DEMO) 1) User programs installation (DEMO) 2) Test program (DEMO) 3) PACS, OCS (DEMO) 4) Daily test (DEMO) 5) Measurement and analysis (DEMO) 6) Patients data back up and import (DEMO)

Index
5. A/S 1) 2) 3) 4) 6. 7. 8. 9. repairing Indicators explanation of module Power error (when power is not on) Movement error X-RAY exposure error

Firmware Download method Module exchanging method Alignment method Calibration method

1. Introduction
Q: Osteoporosis? A: Is a disease of bone that leads to increased risk of fracture. In osteoporosis the bone mineral density (BMD) is reduced, bone microar chitecture is disrupted, and the amount and variety of proteins in bone is altered.

Normal

Osteoporosis

1. Introduction
Q: Patients mortality risk in with femoral fractures? A: 12~20% of femoral fractures patient died within 6 months and 20~25% of patient have a possibility to pass way with a complication.

Spine fracture

Femur fracture

1. Introduction
Q: The fragile parts of body to fracture A: 1. Forearm 2. Spine 3. Femur DEXXUM T is the best system to measure the Bone Mineral Density (BMD) for forearm, spine and femur with low dose exposure of X-ray.

2. General information of device

<DEXXUM T> - X-ray system : DEXA (Dual Energy X-ray Absorptiometry) - Scanning method : Pencil beam Detector

BED

2. General information (Exterior)

Control panel

Emergency SW

Curtain Film Wing Bed Main SW Bed

AC Inlet Ethernet port Caster

2. General information (Exterior)

Carriage Top Cover Carriage Bottom Cover Column Front Cover Back Cover Left Side Cover Front Cover Right Side Cover Left wing Cover Right wing Cover

Column Rear Cover

2. Interior / exterior parts names and interior module

5 1 2

1. 2. 3. 4. 5.

Carriage Generator (HFG) Main board Power board Motor driver for Y

6. Motor driver for X axis 7. MDF 3 8. Motor Y axis 9. DEXXUM T axis

7 8

DEXXUM T Block sketch

4. Installation and operation (DEMO)

1) User program installation 2) Data base installation (Daily test) 3) Data base setting

DEXXUM T user program scanning process

Program start Measure Start to analysis

No
Daily test error issue? Daily test process/ Finish

Yes
Finished scanning?

Yes
Register Patient and select measurement

No No Yes
Selected scan area? Start to scan

Insert (register) correctly Patient information?

No

Laser pointer ON User panel using Position select

Yes

Can select reposition selection?

No

Yes
Standard axis moving and wait the instruction

Yes
Moved to standard axis?

No

4. Test program
1) 2) 3) 4) 5) 6) 7) 8) 9) Network connection Modification kV, mA Modification for sampling time Get count Get spectrum Get temperature Using scan mode Using user operation switch Shutter test

5. PACS interlock
1) PC setting to connect PACS (LAN CARD) 2) Method to connect PACS 3) OSC connection

6. A/S repairing
1) Instruction of Indicator Power Module Indicator SMPS Indicator Power Board Indicator Main Board Indicator X-ray Generator Indicator 2) Repair power error 3) Repair device movements error 4) Repair X-ray Generators error

6. A/S repairing
1) Instruction of indicator Power Module
Power module is composed Power board(DC/DC) and SMPS(AC/DC).

Emergency Switch
Insert AC

Main Board
Power board

Motor Driver
SMPS

6. A/S repairing
2) Instruction of indicator SMPS
When is insert AC power, LED1s ONSMPS must be always ON.

AC N AC L

( ( ( ( ( ( (

6. A/S repairing
3) Instruction of indicator Power board
No description No description 1 DC Relay ON 9 24V Relay In 2 Generator ON 10 Generator ON 3 Motor(A) 11 Motor(A) (FUSE) 4 Motor(T) 12 Motor(T) (FUSE) 5 -15V 13 _15V (FUSE) 6 +15V 14 +15V (FUSE) 7 +5V 15 +5V (FUSE) 8 SMPS ON 16 SMPS ON

X O O O

X X X X

X X O O

X X O O

X X O O

X X O O

X X O O

X X O O

If is ON, only Main Switch

If is ON, Main Switch and Emergency Switch

O
O

O
O

O
O

O
O

O
O

O
O

O
O

O
O

If is ON, Main Switch and Emergency Switch, also Main board ON

6. A/S repairing
4) Instruction of indicator Main board
Main board has 7 segment indicators for Main boards movement and indicators Ethernet network connection.
Main board 7-segment indicator (reverse) 7S 0 1 2 1 2 3 4 5 Description Done for initial Laser pointer ON Collect Spectrum data Collect Count data Scan moving Initialing 7S 6 7 8 9 a b Description Saving location information Movement to TOP direction Movement Bottom direction Movement Left direction Movement Right direction Automatic scan mode Right

Ethernet Indicator
WD1 WD2 When Link with PC When connect by 100M bps

Bottom
Left

Top

6. A/S repairing
5) Instruction of indicator X-ray Generator
X-ray Generator Indicator ON/OFF ON Ready state X-ray Shot state

Selectable Switch selection use 115 230 88VAC ~ 130VAC, 45Hz ~65Hz 176VAC ~ 264VAC , 45Hz ~ 65Hz

X-ray Generators indicator is OFF even power is connected, check inserted AC and then open cover, check Drive board is moving.

6. A/S repairing
6) Instruction of indicator Power error
Power errors reason 1. Main switch or emergency switch is OFF 2. Fuse destructions case, when input the excess current into device 3. Power supply error (Wall power error) 4. Destruction of main switch or destruction of emergency switch 5. Output of terminal in AC power path or disconnection of cable 6. SMPS of power boards error 7. Main boards error

6. A/S repairing
6) Instruction of indicator Power error

1. Check the main board and emergency switch is ON.

2. Check Fuse state with the naked eyes and multi meter.

6. A/S repairing
6) Instruction of indicator Power error

3. Check the Wall Power.

4. Remove the outlet from device, and switch state.

Main switch 1pole 2pole

ON

Back View Switch 1 pole 2 pole ON 0 0 OFF - - Switch 1 pole ON 0 OFF -

6. A/S repairing
6) Instruction of indicator Power error
5. Check AC power path.

2
1

3 5 4

NO 1 2 3 4

Descreption Ielet(N,L) Noise Filter Main Switch Inner Inlet

Terminal Block

6. A/S repairing
6) Instruction of indicator Power error
6. Check the SMPS

Disconnect the main board and HFGs power board and power ON. If it approved till connectors block 220V, but not to SMPS indicator and then exchange SMPS.

6. Check the main board and HFGs state. When Power enter, do connect the separated main board. When is no error, do connect HFG.

6. A/S repairing
7) Movements error The kind of movements error 1. No image from selected area and scanning other area. 2. Do not stop with noise when device goes to initial position. 3. The device do not move.

4. Its very noisy when the device moves.

6. A/S repairing
7) Movements error
1. Do not appear the selected scan area and appear unselected area image. 1) 2) 3) Check the User manual. Check the alignments Laser pointer. Check the alignments between X-ray Generator and Detector.

2. Do not stop with noise when the device is initialing.

1) 2)

Check the Limit Switch damage and Cable Check the Limit Blocks location

6. A/S repairing
7) Movements error
3. The device does not move. 1) 2) 3) 4) Check the power state of Motor Driver When does not supply power, check the Power Board Indicator and power. Check the Cables disconnection state. Check the main modules movement state and networks connection state.

2. The devices movement is very noisy.

1) 2) 3)

Check the interior of device if is other strange substance. Check the Covers fixed state. Check the Main-board ~ Motor ~ Motor Driver Cables state.

6. A/S repairing
7) Movements error- X-rays error code

The kind of X-ray exposures error

1. Generator powers error issue(B-031, B-041 ) 2. Generator movements error issue (B-011,B-012, B-018) 3. No find the X-ray Indicators error, but there is no detection from Detector.

6. A/S repairing
7) Movements error- X-rays error code
1. Generators power Error.

1) Check with naked eyes the Generators Indicator, to estimate the powers approve. 2) Check the AC power is insert to Generator. 3) Check the Fuse state, opening the Cover. 4) Measure the CON3 to DC, and then check the results is 350~400VDC, when is no output, exchange the main power board.

AC Power

CON3

6. A/S repairing
7) Movements error- X-rays error code
2. Generator error code

1) Exchange the Generator for errors of KV, mA, filament Feedback. 2) B-011 error code, check the real exposure doing scintilllator on X-ray shutter in Get count state of TEST Program. Exchange the detector the counts results even the exposure has no problem..

Sintillator shows the green colour when X-ray Energy touch.

3. The is no Indicators error, but detection in Detector

1)

Check the real exposure doing scintillator on X-ray shutter in Get count state of TEST Program. Exchange the detector the counts results even the exposure has no problem.

7. Firmware Download method

<DEMO>

8. Module exchanging method

<DEMO> 1) 2) 3) 4) 5) Exchange Exchange Exchange Exchange Exchange Main board Power board Film Detector X-Ray Generator

9. Alignment method
<DEMO > 1) Camera-Jigs installation method 2) Exchange X-Ray Generators method 3) Alignment method 4) Alignment method using Scintillator

10. Calibration method

<DEMO > 1) Phantoms name 2) Calibration method 3) Correction using Reference Phantom 4) Daily TEST