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MANUFACTURING TECHNOLOGY

Code: SPL 4602

Lecturer:HJ MOHD MOHSIN BIN UZIR

CHANG SIANG LEONG SX070853PHJ01


LIM WAN ENG SX081474PHJ01 WONG CHENG YUN SX070872PHJ01

TEO PEI YI SX081113PHJ01

Sunningdale Industries Ltd

Tech Group Asia

Sunningdale Tech
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Pasaran Sunningdale
Barangan telekom Barangan Automotif Antara pelanggannya seperti :
1. 2. 3. 4. 5. Panasonic Bosch Motorola Sony Ericson Delphi

Sunningdale mempunyai kumpulan yang kuat dalam urusniaga di

Tianjin, China Shanghai, China Mexico Singapura Johor, Malaysia

Tech Group Asia berurusniaga dalam bidang

Barangan IT dan Konsumer Barangan perubatan Pembuatan teknologi


seperti : Tooling, moulding

Tga mempunyai kumpulan yang kuat dalam urusniaga di

Suzhou, China Zhuhai, China Johor, Malaysia Singapura

Kenapa nak Gabung ?


menjadi partner yang bersaing bagi

pelanggannya. Kekuatan dalam urusniaga Lebih bernilai dalam harga saham

4 bidang dalam urusniaga selepas bergabung

Automotif Konsumer / IT Telekom Perubatan

Lokasi pusat pembuatan bagi Sunningdale & Tech Group Asia

Tianjin, China Shanghai, China Johor, Malaysia Suzhou, China Zhuhai, China Mexico Singapura

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Perkhidmatan dalam bidang:

Barangan rekacipta Rekacipta Mould dan Fabrication Suntikan moulding Post moulding finishing assembly

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PODOYO PLASTICS IND (M) SDN BHD

TOTAL ASSETS

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The company is located in a factory lots with a total production area of 230,000 sq feet and it has a separate offices of 23,000 Sq feet.

PODOYO FACTORY 2 (MAIN OFFICE)

PODOYO FACTORY 3 (MOLDING)

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4 manufacturing plants in Johor for the manufacturing of


various plastics products and automotive interior products.

The company is furnished with 49 injection machines ranging


from 30 ton to 1300 ton with the capability and space to uplift to more machines if customer request to do so.

The company has 900 employees. The company provides


substantial training and development opportunities to their employees.

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Their molding capabilities include:


Ultra precision injection molding
Machine range from 80 tons to 1800 tons High speed thin wall molding capability Two-shot injection molding Auto insert molding

Gas-assisted molding
In-Mold-Decoration molding
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PODOYO PLASTICS IND (M) SDN BHD

COMPANY PRODUCTS

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AUTOMOTIVE PARTS

COMPUTER PERIPHERAL PARTS

PRINTER PARTS

CONSUMER PARTS

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AUTOMOTIVE PART

44 PLOTTER PART

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SILK SCREEN PARTS

2 COLOR MOLDED PARTS

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PODOYO PLASTICS IND (M) SDN BHD

MANUFACTURING MACHINE

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MOLDING MACHINE (JSW J850E2)

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TOSHIBA MOLDING MECHINE


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INJECTION MOLDING MACHINE

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INJECTION MOLDING MACHINE

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LASER WELDING MECHINE

SCOPING EQUIPMENT

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LARGE CO-ORDINATED MEASURING M/C

LEAK TESTER EQUIPMENT

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LASER ETCHING MACHINE

GREASE MACHINE

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ROBOTIC AUTO SPRAY

HEAT STAKING MACHINE

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TYPE OF MOLD

Plastic Mould

Plastic injection mould Percision plastic mould and injection

Mould ready to send to production

department

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PODOYO PLASTICS IND (M) SDN BHD

MATERIALS FOR MOULD INJECTION

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Raw material

Raw material in pack

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PODOYO FACTORY SPACE


SITE BUILT UP AREA OFFICE LAND AREA ================================================= Factory 1 47,500 sq ft 7,850sq ft 2 acres Factory 2 Factory 3 105,390 sq ft 60,994 sq ft 12,916sq ft 2,031sq ft 7.6 acres 3.1 acres

Factory 4

21,000 sq ft

800sq ft

1.36 acres

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Automotive
Telecommunication

Consumer / IT
Healthcare

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Designs decorative plastic : trimplates for automotive stereo systems, climate controls,speedometer, steering switches & designs covers. Two-shot injection molding/ ND-YAG Laser Marking rising denmand for custom- made plastic injection parts. Tapping on-going outsourcing trends from the US, Europe and Japan.

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Manufactures plastic casing. Plastic casing are used by American and Japanese / European handset. Sunningdale Tech feel proud in the sophisticated high-speed and Uvlines, Tempo printing, facilities and advanced laser etching equiment can handle the high volume demand from their customers. Their focus is on producing niche components for the mid to highed handset market.

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Manufactures plastic parts of printer casing, smart cards, barcode scanner and other comsumer. With years of experience serving some of the worlds best and Fortune 500 companies in the IT comsumer arena.
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Dedicated to healthcare and medical manufacturing. Sunningdale Tech take pride in professionalism to attain quality manufacturing, regulatory compliance, premium customer service encompassing a systematics programe management from start of programe to product end-of-life. In their continuous effort to provide comprehensive, engineering capacilities to their healthcare customers, fully-equipped metrology laboratory coupled with experienced teams of tool and product designers, toolmaker.
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PODOYO PLASTICS IND (M) SDN BHD

At Sunningdale Tech, they are always at the forefront


of assimilating new knowledge and technology. With the aid of fully integrated 3D CAD/CAM system, our experienced mold designers and engineers are capable of transforming a highly complicated product design into a precision-finished product.

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Old Tooling System (ISW J850EII) The old style tooling Capabilities include:
2D design with CAD/CAM a tons Low precision molds from 50 to 900 Design-and-Fabricate Multi-cavity molds Half-Automated robotic electrodes / work piece changes Low speed machining 12-hour continuous operations

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New Tooling System(ISW A890 E II)

The New invention tooling


Capabilities include: Full 3D UG design with CAD/CAM High precision molds from 50 to 1800 tons Design-and-Fabricate Multicavity molds Automated robotic electrodes / work piece changes 288 pallet magazines capacity High speed machining 24-hour continuous operations

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Old Molding System(CW 2JGA ACII)


Old molding capabilities include:

Limitation precision injection

molding Machine range from 80 tons to 890 tons Low speed thin wall molding capability One-shot injection molding Semi-auto insert molding Gas-assisted molding

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TOSHIBA MACHINES(AS 87JSW IV)


New molding capabilities include:

Ultra precision injection molding Machine range from 80 tons to

1800 tons High speed thin wall molding capability Two-shot injection molding Auto insert molding Gas-assisted molding In-Mold-Decoration molding

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Using man power to finish the spray painting

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High speed automated spray painting machines


Spray Painting Fully automated high speed UV

spindle system Full automated high speed reciprocal system High speed water based system High precision laser etching machineries Advance tempo printing machineries Silkscreen printing Hot stamping

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New invention products


HP Compatible Ink Cartridge

Sony Erission hand phone

Laboratory appratures

HONDA GPS/Player

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Consumer Electronics 20%


Automotive Components 40%

Computer Peripherals 40%

FY 06 Revenue Contribution by Industry Segmentation

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HONDA BEST SUPPLIER AWARD 2007

ASIAN PACIFIC INTERRNATION HONESTY ENTERPRISE KERIS AWARD 2008

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