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Manufacturing is Important
Technologically Economically
provide society and its members with those things that are needed or desired
What do these products have in common? Manufacturing is the essential factor that makes
technology possible 2007 John Wiley & Sons, Inc. M P Groover,
Sector
% of GNP
Manufacturing
20%
5% 5% 70%
Manufacturing is
one way by which nations create material wealth
Agriculture, minerals, etc. Construction & utilities Service sector retail, transportation, banking, communication, education, and government
Manufacturing - Technologically
Manufacturing as a technical Process:
Manufacturing - Economically
Manufacturing adds value to the material by changing its shape or properties, or by combining it with other materials
Manufacturing as an economic process
Manufacturing Industries
Industry consists of enterprises and organizations that produce or supply goods and services
3. Tertiary industries - service sector 2007 John Wiley & Sons, Inc. M P Groover,
Nuts and bolts, forgings, cars, airplanes, digital computers, plastic parts, and ceramic products
Methods of Manufacture
FIGURE 1.6 Various methods of making a simple part: (a) casting or powder metallurgy, (b) forging or upsetting, (c) extrusion, (d) machining, (e) joining two pieces.
Manufacturing Processes
Operations that change the geometry, properties, or appearance of the starting material
Processing Operations
Alters a materials shape, physical properties, or appearance in order to add value Three categories of processing operations:
Figure 10.2 Two forms of mold: (a) open mold, simply a container in the shape of the desired part; and (b) closed mold, in which the mold geometry is more complex and requires a gating system (passageway) leading into the cavity.
Figure 11.1 A large sand casting weighing over 680 kg (1500 lb) for an air compressor frame (photo courtesy of Elkhart Foundry).
Shell Molding
Casting process in which the mold is a thin shell of sand held together by thermosetting resin binder
Investment Casting
Die Casting
Centrifugal Casting
Extrusion
Drawing
Presses
Figure 17-60 (Left) Inclinable gap-frame press with sliding bolster to accommodate two die sets for rapid change of tooling. (Courtesy of Niagara Machine & Tool Works, Buffalo, NY.) Figure 17-61 (Right) A 200-ton (1800-kN) straight-sided press. (Courtesy of Rousselle Corporation, West Chicago, IL.)
Figure 19.20 Diagram showing details of a drop hammer for impression-die forging.
Stamping Press
Drilling
Milling
Turning examples
Standard Turning
Facing
Threading:
Figure 21.3 Two forms of milling: (a) peripheral milling, and (b) face milling.
Milling Machine:
Arc Welding
A pool of molten metal is formed near electrode tip, and as electrode is moved along joint, molten weld pool solidifies in its wake
Oxyacetylene Welding
Figure 32.4 Several techniques for applying filler metal in brazing: (a) torch and filler rod. Sequence: (1) before, and (2) after.