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The document discusses several process elements related to supply chain planning:
1) P1.2 Identify, prioritise and aggregate supply-chain resources - This process identifies all beer supply sources for a 1 week horizon and communicates the supply chain resource requirements each week.
2) P2.4 Establish sourcing plans - This process establishes courses of action over time to meet sourcing plan requirements and communicates the sourcing plan each week.
3) D1.3 Reserve inventory and determine delivery date - This process identifies on-hand and scheduled inventory based on the weekly delivery plan and determines delivery dates.
The document discusses several process elements related to supply chain planning:
1) P1.2 Identify, prioritise and aggregate supply-chain resources - This process identifies all beer supply sources for a 1 week horizon and communicates the supply chain resource requirements each week.
2) P2.4 Establish sourcing plans - This process establishes courses of action over time to meet sourcing plan requirements and communicates the sourcing plan each week.
3) D1.3 Reserve inventory and determine delivery date - This process identifies on-hand and scheduled inventory based on the weekly delivery plan and determines delivery dates.
Copyright:
Attribution Non-Commercial (BY-NC)
Formati disponibili
Scarica in formato PPT, PDF, TXT o leggi online su Scribd
The document discusses several process elements related to supply chain planning:
1) P1.2 Identify, prioritise and aggregate supply-chain resources - This process identifies all beer supply sources for a 1 week horizon and communicates the supply chain resource requirements each week.
2) P2.4 Establish sourcing plans - This process establishes courses of action over time to meet sourcing plan requirements and communicates the sourcing plan each week.
3) D1.3 Reserve inventory and determine delivery date - This process identifies on-hand and scheduled inventory based on the weekly delivery plan and determines delivery dates.
Copyright:
Attribution Non-Commercial (BY-NC)
Formati disponibili
Scarica in formato PPT, PDF, TXT o leggi online su Scribd
/simplify Excluded items in italics process element detail Items to be included from dependent process elements or to simplify in RED
Key Input (source) Part of core model in bold
and output (destination) Outside model boundary in normal font
Core model AS-IS existing practice
components and detail TO-BE change Actor (location) Customer; distributor and wholesaler
Inputs P2.4 Establish sourcing plans Outputs
(relates to experimental factors) The establishment of courses of action over (relates to performance criteria) N/A specified time periods that represent a Sourcing plans An aggregated material requirements None projected appropriation of supply resources to P1.2, P3.2, plan used to schedule material identified N/A P4.2, ES.3, deliveries to meet the production plan meet sourcing plan requirements (SCOR, V.9, ES.4, S1.1, 2008). D1.3 N/A
Communicate sourcing For IO.1: Visibility of
plan each week to sourcing plan in real- associated plan, [source, if time (no time delay) 1 deemed inside the model to all supply chain boundary] and deliver actors process categories
Include/Exclude Included items in normal font
process element detail Excluded items in italics
Input (source) and Part of core model in bold
Key output (destination) Outside model boundary in normal font Associated IO IO.1 Core model AS-IS existing practice components and detail TO-BE change Associated metric N/A Actor (location) Customer
Inputs P1.2 Identify, prioritise and Outputs
(relates to experimental factors) aggregate supply-chain resources (relates to performance criteria) Execution information necessary to plan the balance The process of identifying, prioritising, and All sources of supply for beer for a 1 aggregating as a whole with constituent parts, Supply chain Planning of supply chain resources to demand requirements week horizon and interval all sources of supply that are required and add resources data EP.3 No change value in the supply chain for crates of beer over P1.3 No change a one week planning horizon and interval The inventory consists of all finished goods held in Inventory stock The inventory held available in No 1 finished goods stock is No change change identified (sources of supply) Plan of deliveries needed for a 1 week period that No deliveries are prioritised appropriate supply resources to meet delivery and there are no production Delivery requirements. There are no delivery plan constraints No 2 capacity constraints. All plans P4.4 (e.g. An infinite capacity is assumed) change orders are fulfilled to the extent possible each week. No change The supply chain resource Make/buy An infinite capacity is assumed requirements are No decision 3 communicated each week for change EP.5 No change a one week planning horizon Outsource No third party suppliers are used - EXCLUDE plan EP.5, EP.6 N/A
The master production plan assumes an infinite
Production capacity, so this does not limit the production plans P3.4 requirement - SIMPLIFY
No change
An aggregate material requirements plan used to
schedule material deliveries to meet production plan. Sourcing plans P2.4 For IO.2: The planning horizon and interval can be longer depending upon actor location in relation to customer role
Revised No business planning or capital expenditures - Included items in normal font
capital EXCLUDE Include/Exclude plans EP.5, process element detail Excluded items in italics EP.6 No change Input (source) and Part of core model in bold Key output (destination) Outside model boundary in normal Associated IO IO.2 (digital links) font Core model AS-IS existing practice Associated metric None components and detail TO-BE change Actor (location) Factory; distributor and wholesaler
Inputs D1.3 Reserve inventory and determine Outputs
(relates to experimental factors) delivery date (relates to performance criteria) The weekly delivery plan of crates of Inventory (both on hand and scheduled) is identified and On-hand stock to support customer Delivery plan beer reserved for each customer order that occurs and service (finished goods). The time P4.4 scheduled weekly required between from the receipt of No change Delivery date D1.4 the order until the item should be The on-hand inventory is identified delivered is a two period delay. The availability of finished good stocks 1 No change Inventory and reserved for each order availability to service customers - INCLUDE No change M1.2 No change The remaining orders (equal to The signal that indicates when to current inventory minus the sum of transport items in a pull replenishment The aggregate material requirements 2 the current orders and backorder) No change Replenishment signal S1.1 system (one period delay). Sourcing plan used to schedule material are backlogged, to be met as soon plans P2.4 deliveries to meet production plan as possible No change No change The orders that have been received The delivery date is committed and 3 No change and entered into the order processing The plan that authorises the factory to scheduled each week system and are in a queue waiting to manufacturer a certain quantity of Order be processed and shipped (no Production crates of beer. Only the factory A replenishment signal is sent to backlog P1.1 capacity constraints – all orders must schedule manufactures product, but has 4 No change indicate when to transport items be satisfied) M1.1 unlimited finished good stock, so can be ignored - SIMPLIFY No change No change Inventory Finished good stocks on hand used to An accurate order, not significant to availability/ support customer service requirement Validated model in this instance - EXCLUDE delivery date order D1.2 P4.2 No change No change Transaction related to sending the Assumed infinite capacity, so no need Shipments product to the customer Production for a master production plan - SIMPLIFY P1.1 plan P3.4 No change N/A
Associated None IO
Associated RL.2.1 % of Orders
metric Delivered in Full Actor (location) Factory; distributor and wholesaler
(relates to experimental factors) The process of establishing and maintaining finished (relates to performance criteria) good, inventory limits and levels, replenishment models, Customer No customer data is updated or stored Finished Finished product inventory is held prior ownership, product mix, stocking locations master goods to shipment at a storage location database/up inventory N/A Determine the inventory An experimental No change to date ED.3 1 location S1.4 limit and level factor Order size can be any integer including No target levels determined 0. Orders are received weekly from the Use a pull system Finished Order rules immediate customer goods A min-max inventory system is used. 2 replenishment model (using No change ED.1 inventory The target inventory is equal to the customer demand) For IO.1 Customer orders can be seen target levels order point plus a variable order in real-time by all actors Maintain stocking location P4.2 quantity. This will impact on order 3 (finished good inventory No change deliveries. Scrap No scrap to be included location) authorisation Delivery performance is measured in ED.8 N/A relation to satisfying order requirement Delivery Actual supplier performance is One product, crates of beer so this Product mix performance measured against the standard set, does not need to be included and plans ED.2 providing feedback to achieve and N/A maintain performance required to meet the desired service level Existing Available data that quantifies finished inventory data goods inventories No order rules are currently set S1.4, D1.8 N/A Inventory The desired finished product levels of rules ED.4 crates of beer includes order quantity Integrated No integrated supply chain planning levels and safety stock levels. This will supply chain occurs impact on order deliveries. plan N/A
No rules exist hat determine the
desired levels of finished good stock, Inventory including order quantities and safety rules ED.4 stocks
Will be used as an experimental factor
Include/Exclude Included items in normal font
process element detail Excluded items in italics
Input (source) and Part of core model in bold
Key output (destination) Associated IO None Outside model boundary in normal font CO.3.67 Cost to Manage Finished Goods Inventories AS-IS existing practice Associated metric Core model RL.2.1 % of Orders Delivered in Full components and detail TO-BE change Old Actor (location) Customer
Inputs P1.1 Identify, prioritise, and aggregate Outputs
(relates to experimental factors) supply chain requirements (relates to performance criteria) Revise No forecasts are made by the customer The process of identifying and aggregating all sources of The sources of demand for crates of business demand for crates of beer, every week. beer each week assumptions N/A one week delay in receiving No change Supply chain For IO.1: Visible to all supply actors in Actual orders and backorders are 1 the requirements real-time received from the immediate order from the customer downstream actor (or in the case of the For IO.2: Communicated to the retailer, external customers). There is immediate supplier without delay For IO.1: Customer Customer one week delay in receiving the order requirements are requirements from customer. visible to all actors in The supply chain real-time (no delay) Customer requirements are either requirements for crates of visible to all actors (IO.1), or 2 beer are communicated For IO.2: Customer communicated using EDI to the each week for a one week requirements are immediate supplier [distributor] (IO.2) planning horizon communicated to the immediate supplier Revised No supply chain forecasts are made. [distributor] without aggregate delay forecast and N/A projections
Transactions related to sending the
product to the external customer (2 Shipments week delivery time).
No change
Execution information necessary to
plan the balance of supply chain Planning data resources to demand
No change
Orders that have been received and
entered into the order processing system and are in a queue waiting to be processed and shipped.
Include/Exclude process Included items in normal font
Order backlog For IO.1: Each actor will have visible access to orders and backorders element detail Excluded items in italics For IO.2: The immediate supplier Key Core model components and AS-IS existing practice (distributor) has access to this information detail TO-BE change Actor (location) Customer
Inputs P1.2 Identify, prioritise and aggregate Outputs
(relates to experimental factors) supply-chain resources (relates to performance criteria) Execution information necessary to The process of identifying, prioritising, and aggregating as All sources of supply for beer for a 1 a whole with constituent parts, all sources of supply that Supply chain Planning data plan the balance of supply chain resources week horizon and interval resources to demand requirements are required and add value in the supply chain for crates EP.3 of beer over a one week planning horizon and interval P1.3 No change No change The inventory held available in finished No 1 The inventory consists of all finished goods stock is identified change Inventory goods held in stock The delivery plan determines how much No No change 2 stock needs to be delivered (an infinite change capacity is assumed) Plan of deliveries needed for a 1 week period that appropriate supply The production plan is checked, an No 3 Delivery resources to meet delivery infinite capacity is assumed change plans P4.4 requirements The sourcing plan aggregates the No No change material requirements plan used to change 4 schedule material deliveries to meet the Make/buy An infinite capacity is assumed production plan decision EP.5 No change The supply chain resource requirements No 5 are communicated each week for a one change Outsource No third party suppliers are used week planning horizon plan EP.5, EP.6 No change
The master production plan assumes
Production an infinite capacity plans P3.4 No change
An aggregate material requirements
plan used to schedule material Sourcing deliveries to meet production plan. plans P2.4 The planning horizon and interval is longer (2 weeks)
Revised No business planning or capital
Include/Exclude Included items in normal font capital plans expenditures process element detail Excluded items in italics EP.5, EP.6 No change Input (source) and Part of core model in bold Key output (destination) Outside model boundary in normal font Core model AS-IS existing practice components and detail TO-BE change Actor (location) Customer
(relates to experimental factors) chain plans (relates to performance criteria) The establishment and communication of courses of A plan that represents a projected None action over weekly planning horizon and interval, appropriation of supply-chain identified representing a projected appropriation of supply-chain resources to meet supply-chain resources to meet supply-chain requirements requirements sent weekly Supply Chain The workflow from the No change Plans P2.1; For IO.1: Supply chain plan visible to balanced supply chain P4.1; EM.7 all actors 1 resources with supply chain requirements is received For IO.2: Supply chain plan communicated in real-time without No change delay to the distributor The supply chain plan is 2 communicated
Include/Exclude Included items in normal font
process element detail Excluded items in italics
Input (source) and Part of core model in bold
Key output (destination) Outside model boundary in normal font Core model AS-IS existing practice components and detail TO-BE change Actor (location) Factory; distributor and wholesaler
Inputs D1.3 Reserve inventory and determine Outputs
(relates to experimental factors) delivery date (relates to performance criteria) The weekly delivery plan of crates of Inventory (both on hand and scheduled) is identified and On-hand stock to support customer Delivery plan beer reserved for each customer order that occurs and service (finished goods). The time P4.4 scheduled weekly required between from the receipt of No change Delivery date D1.4 the order until the item should be The on-hand inventory is No change delivered is a two period delay. Inventory The availability of finished good stocks 1 identified and reserved for to service customers each order No change availability M1.2 No change The remaining orders No change The signal that indicates when to (equal to current inventory transport items in a pull replenishment The aggregate material requirements minus the sum of the Replenishment signal S1.1 system (one period delay). Sourcing plan used to schedule material 2 current orders and plans P2.4 deliveries to meet production plan backorder) are backlogged, No change to be met as soon as No change The orders that have been received possible and entered into the order processing The plan that authorises the factory to system and are in a queue waiting to The delivery date is No change manufacturer a certain quantity of be processed and shipped (no 3 committed and scheduled Order Production crates of beer. Only the factory capacity constraints – all orders must each week backlog P1.1 schedule manufactures product, but has be satisfied) M1.1 unlimited finished good stock, so can A replenishment signal is No change be ignored 4 sent to indicate when to No change transport items No change Inventory Finished good stocks on hand used to An accurate order availability/ support customer service requirement Validated order D1.2 delivery date No change No change P4.2 Assumed infinite capacity, so no need Production Transaction related to sending the for a master production plan plan P3.4 Shipments product to the customer No change P1.1 No change
Include/Exclude Included items in normal font
process element detail Excluded items in italics
Input (source) and Part of core model in bold
Key output (destination) Outside model boundary in normal font Core model AS-IS existing practice components and detail TO-BE change Actor (location) Factory; distributor and wholesaler
(relates to experimental factors) The process of establishing and maintaining finished (relates to performance criteria) good, inventory limits and levels, replenishment models, Customer Finished ownership, product mix, stocking locations master goods database/up inventory S1.4 to date ED.3 1 Finished Order rules goods ED.1 inventory 2 target levels Scrap P4.2 authorisation ED.8 3 Delivery performance Product mix ED.2 and plans 4 Existing Inventory inventory data rules ED.4 S1.4, D1.8
Integrated supply chain plan
Inventory rules ED.4
Include/Exclude Included items in normal font
process element detail Excluded items in italics
Input (source) and Part of core model in bold
Key output (destination) Outside model boundary in normal font Core model AS-IS existing practice components and detail TO-BE change Actor (location) Factory; distributor and wholesaler
Inputs P2.1 Outputs
(relates to experimental factors) (relates to performance criteria)
Include/Exclude Included items in normal font
process element detail Excluded items in italics
Input (source) and Part of core model in bold
Key output (destination) Outside model boundary in normal font Core model AS-IS existing practice components and detail TO-BE change Actor (location) Factory; distributor and wholesaler
Inputs P2.2 Outputs
(relates to experimental factors) (relates to performance criteria)
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process element detail Excluded items in italics
Input (source) and Part of core model in bold
Key output (destination) Outside model boundary in normal font Core model AS-IS existing practice components and detail TO-BE change Actor (location) Factory; distributor and wholesaler
Inputs P2.3 Outputs
(relates to experimental factors) (relates to performance criteria)
Include/Exclude Included items in normal font
process element detail Excluded items in italics
Input (source) and Part of core model in bold
Key output (destination) Outside model boundary in normal font Core model AS-IS existing practice components and detail TO-BE change Actor (location) Factory; distributor and wholesaler
Inputs P2.4 Outputs
(relates to experimental factors) (relates to performance criteria)
Include/Exclude Included items in normal font
process element detail Excluded items in italics
Input (source) and Part of core model in bold
Key output (destination) Outside model boundary in normal font Core model AS-IS existing practice components and detail TO-BE change Actor (location) Factory; distributor and wholesaler
Inputs P1.1 Outputs
(relates to experimental factors) (relates to performance criteria)
Include/Exclude Included items in normal font
process element detail Excluded items in italics
Input (source) and Part of core model in bold
Key output (destination) Outside model boundary in normal font Core model AS-IS existing practice components and detail TO-BE change Actor (location) Factory; distributor and wholesaler
Inputs D1.12 Outputs
(relates to experimental factors) (relates to performance criteria)
Include/Exclude Included items in normal font
process element detail Excluded items in italics
Input (source) and Part of core model in bold
Key output (destination) Outside model boundary in normal font Core model AS-IS existing practice components and detail TO-BE change Actor (location) Factory; distributor and wholesaler
Inputs D1.13 Outputs
(relates to experimental factors) (relates to performance criteria)
Include/Exclude Included items in normal font
process element detail Excluded items in italics
Input (source) and Part of core model in bold
Key output (destination) Outside model boundary in normal font Core model AS-IS existing practice components and detail TO-BE change Actor (location) Factory; distributor and wholesaler
Inputs ES.4 Outputs
(relates to experimental factors) (relates to performance criteria)
Include/Exclude Included items in normal font
process element detail Excluded items in italics
Input (source) and Part of core model in bold
Key output (destination) Outside model boundary in normal font Core model AS-IS existing practice components and detail TO-BE change