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MAeS - QA & Engineering Maintenance instructions

Optimization Project

Maintenance Instructions
Optimization Project
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MAeS - QA & Engineering Maintenance instructions
Optimization Project

New Work Package

MAeS - QA & Engineering Maintenance instructions

Optimization Project

New Work Package

Accurate sequence reflected on work package.

MAeS - QA & Engineering Maintenance instructions

Optimization Project

New Instructions Sheets

MAeS - QA & Engineering Maintenance instructions

Optimization Project

New Instructions Sheets

MAeS - QA & Engineering Maintenance instructions

Optimization Project

Advantages: Organized kitting

Organization of parts in trolley according to each task. Elimination of kitting in the assembly station. Reduce up to 40 hours per landing gear.

MAeS - QA & Engineering Maintenance instructions

Heading to

Optimization Project

Advantages: Preparation of tasks.

20% reduction in assembly station preparing every task by following the instructions (up to 10 hours) : Location of special tooling. Indication of consumables.
MAeS - QA & Engineering Maintenance instructions
Optimization Project

Advantages: Time control

Each task will have a specific time control (base of KPI's). The supervisor would assign tasks to each worker to complete The employee would sign the exact time spent on each task.
MAeS - QA & Engineering Maintenance instructions

their workday.

Spent time on a particular job would be counted accurately.

Optimization Project

Advantages: To arrange in sequence all tasks

MAeS - QA & Engineering Maintenance instructions

Optimization Project

Advantages: To arrange in sequence all tasks

Every task is arranged in sequence according to an optimized assembly/disassembly.
MAeS - QA & Engineering Maintenance instructions

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Optimization Project

Priorization of parts
Coordinated organization of parts for all stations. Perform the inspection by priority order.
Disassembly & Cleaning
Part Number 201540006 Description Priority MAeS - QA & Engineering Maintenance instructions 1 2 3 1 1

MS28889-2

IB repairs

MS9581-09 201371614

WASHER, TAB PISTON CYLINDER DOME, JACKING

Paint

201522659

201383669

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Kitting

Optimization Project

Inspection

MAIN FITTING
VALVE, CHARGING

Priorization of parts
Disassy
Cleaning
Inspection

45 days
Paint
Kitting Asse mbly

IB Repairs

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MAeS

IB Repairs
If the TAT of one part affects the TAT of the landing gear we can make a decision with enough time and all the information
Part Number 201540006

MAeS
MAeS - QA & Engineering Maintenance instructions
Optimization Project

Description MAIN FITTING VALVE, CHARGING WASHER, TAB PISTON CYLINDER DOME, JACKING

Priority 1 2 3 1 1 3

Priority 1

TAT: 30 days Inspection + IB repair + Paint TAT: 15 days Inspection + IB repair + Paint

MS28889-2 MS9581-09 201371614 201522659 201383669

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Priority 2

Development of the project

Phase 3: Lean programs per station Phase 2: Sequence optimization
Phase 1: Data structure and MICS development
Disassembly & Cleaning Inspection Paint Layout
MAeS - QA & Engineering Maintenance instructions

Kitting Assembly Maintenance instructions Parts per tasks and priority

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Optimization Project

Development of the project

Subphase
Definition: Instructions main structure Tasks: creation of instructions as data base and presequence definition Phase 1: Data structure and MICS development Tooling & consumables data base. Tasks and priority on each part. Check of assembly sequence and readaptation of data MICS: Development of kitting reports and tasks flows

Status
Done

Plan

Cost

In progress

Complete all instructions EDD: 17/Jun/2013 EDD Tooling & Consumables DB: 01/Jul/2013 Task per part EDD: 08/Jul/2013 EDD: 15/Jul/2013 Assembly technician man/hours: 40 hours of analysis. Estimated price: Pending MAeS - QA & Engineering Maintenance instructions

Not started

Not started Not Started

Not started

EDD: Depends of Orbit estimation

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Optimization Project

Development of the project

Subphase
Adaptation of trolley to new system (only racks of spare kit) Implementation of Kitting system Adaptation of trolley to task organization. (Foams designed) Implementations of new instructions to assembly Manufacture of Foams Study and adjust of worktime in every task. Control of estimated times

Status
Not Started

Plan
Estimated Start: 15/Jul/2013 EDD: 19/Jul/2013 Estimated Start: 22/Jul/2013 (Depends of next shipset) Estimated Start: 29/Jul/2013 (Depends of next shipset) Estimated Start: 29/Jul/2013 (Depends of next shipset) EDD: Pending Estimated Start: 5/Aug/2013 (Depends of next shipset)

Cost
Kittings technician man/hour: 40 hours. Labels to racks:

Not Started

Not Started

MAeS - QA & Engineering Maintenance instructions

Phase 2: Sequence optimization

Not started

Not started Not Started

Estimated price: Pending

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Optimization Project

Summary of objectives
All stations Establishing a sequence from the beginning to the end. To define prioritization to optimize the process and reduce the TAT. Integrated instructions: maintenance instructions (routine instructions, SBs, ADs, customer requirements), tooling , consumables, warnings and part identification. All we need to carry out each task will be define in the correspondent task. Inspection Inspection of parts sorted by priority.

MAeS - QA & Engineering Maintenance instructions

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Optimization Project

Summary of objectives
Subcontract Process of parts in subcontractor according to our priority. Kitting Establishing kitting as a manager of the parts. Gain control to make decision at the right time. We must know when we will need the part. Organize assembly in order to achieve the optimize sequence. Assembly Kitting per task done before this station. An efficient assembly sequence to reduce and optimize assembly time. To reduce technical records.

MAeS - QA & Engineering Maintenance instructions

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Optimization Project

Thank you very much

MAeS - QA & Engineering Maintenance instructions

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Optimization Project