An American Standard Company

American Standard Inc. 2000

European training Center

SPACER
Safety: Tip Purpose: Impart a basic Service course on Chillers, Maintenance and the Safety Hazards associated. Agenda: As described in next slide. Code of Conduct: Active participation; laptops down; turn off cell phones; respect the norms of good listener/speaker. Expectations: Interest to know and learn about presented theme. Ability to understand safety issues associated with maintenance activities. Roles: Facilitator Natalie Narce and participants.
American Standard Inc. 2000 European training Center

Agenda
1. Product Overview -30 min.
2. Centrifugal/Rotary Basics -30 min.

3. CH530 Control System -20 min.

4. Maintenance and Service requirements 30 min.

5. Safety Hazards 45 min

American Standard Inc. 2000

European training Center

Chillers: Centrifugal / Rotary Section 1 Product Overview

American Standard Inc. 2000

European training Center

CVG/HF Liquid Cooled Centrifugal

Completely New Design
More Efficient Than Past Designs -- .58 to .65 kW per Ton CH530 Micro Processor Electronic Adaptive Control

American Standard Inc. 2000

European training Center

RTAC Unit Design

American Standard Inc. 2000

European training Center

66

CVG/HF Product Overview

Condenser

High Lift Unloading Line

Control Panel Falling Film Evaporator

Compressor Shear Plate

Starter Panel

Liquid Line Oil Pump/Motor Cover Plate

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Oil Filter
European training Center

CVG/HF Product Overview

Discharge Line Motor Cooling Filter Guide Vane Actuator Suction Line

Condenser

Brazed plate Oil Cooler Liquid Lines Economizer

American Standard Inc. 2000 European training Center

CVG/HF Refrigerant Circuit

High Lift

Unloader Valve
Compressor Condenser

Economizer Evaporator
American Standard Inc. 2000 European training Center

RTAC Refrigeration Cycle

Oil Separator Compressor

LVS EXV Condenser

Sub-cooler
Evaporator

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European training Center

1111

CVG/HF Compressor
Motor Shaft Motor Housing Motor Rotor Motor Stator Discharge Volute Motor Terminal 2 stages Suction Cover
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2 IGV sets linked together 10,440 RPM

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15

Oil Circuit Flow

Compressor

Oil Sump

Oil Pump

Evaporator

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European training Center

16

Oil Cooling Flow (Thermosiphon)

Warm Vapor Refrigerant

Condenser
Cool Oil

Oil Sump

Warm Oil Cool Liquid Refrigerant

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Oil Cooler
European training Center

17

Condenser Flow

Anti - Vortex Baffle

R134a Vapor R134a Liquid

Tube: Wolverine Turbo C2

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18

Economizer Flow

Anti - Vortex Baffle

R134a Vapor R134a Liquid

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European training Center

19

Evaporator Flow
OUT IN

Cool

Out

Heat In

R134a Vapor R134a Liquid

Refrigerant 99%
Oil 1%

Tube: Wolverine Turbo B3

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Energy Efficient Tubes

Advanced Heat Transfer Surfaces Finned and Grooved Condenser Tubes -- IECU 1.00 Inch or 25.4 mm and TECU .75 Inch or 19.0 mm Evaporator Tubes -- Same Diameter as Condenser Tubes Choice of Standard or High Efficiency Tubes in 3 shell sizes - 500-700-1,000 Tons -- 1,750 kw, 2,450 kw, 3,500 kw
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21

Tube Design - Condenser/ Evaporator

C2

B2

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22

Intelligent Control Module: CH530

Provides over 120 Diagnostics and Operational points
Integral Report Capacity to send information Continual registration every 5 sec. via modem

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23

Compressor Reliability - Low Maintenance

Semi- Hermetic Motor Refrigerant Liquid Cooled No Shaft Seals / Couplings Labyrinth Gas Seals Ball Bearings and Directional Babbitt Journal Bearings -

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25

Service / Low Maintenance

Oil Pump discharge: R134a + Solest 68 oil Oil Pump filter:
4 microns Designed for life Isolating valves

Oil Heaters: In leak proof well

Motor cooling filter:
Designed for life
American Standard Inc. 2000 European training Center

26

CVGF Vs CVGE
CVG/HF 500 TECU Impeller speed:10,440 RPM 1st and 2nd stage moveable Oil sump: integral with comp. Ref charge: 748 Pounds or 340 kg of R-134a Oil: 14.8 Gal. or 56 liters 2 pass condenser Falling film evaporator

CVGE 045 Long Impeller speed:12,250 RPM First stage moveable (CCGA) Separate oil sump Ref. charge: 1720 Pounds or 780 kg of R-134a Oil: 14.8 Gal. or 56 liters 1 pass condenser Flooded evaporator

American Standard Inc. 2000

European training Center

29

An American Standard Company