SYSTEM FORMWORK

Larsen and toubro limited

Presentation by: Rachna Rajput (1030227)

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LARSEN & TOUBRO LIMITED ECC DIVISION LUDHIANA CITY CENTRE

CONSTRUCTION OF RCC BASEMENT STRUCTURE

7/9/2013

By : A.K. Mishra

THE CLIENT:

TODAYHOMES AND INFRASTRUCTURE JOINT VENTURE WITH LUDHIANA IMPROVEMENT TRUST

ARCHITECT: CONTRACTOR :

CP KUKREJA AND ASSOCIATES LARSEN AND TOUBRO LIMITED

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LUDHIANA CITY CENTRE

LOCATED IN HEART OF LUDHIANA BUILT ON 25 ACRES OF LAND 4 SIDE OPEN PLOT MAXIMUM NUMBER OF CAR PARKS UNDER ONE ROOF ONLY DEVELOPMENT OF INDIA WITH 5 STAR HOTEL,SHOPPING MALL,IT/OFFICE SPACE,HEALTH CARE,LIBRARY,MUESEAM UNDER 1 ROOF BIGGEST ATRIUM:2 LAKH SQUARE FEET
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LUDHIANA CITY CENTRE

CONSTRUCTION OF RCC BASEMENT STRUCTURE

Project Highlights

JOB VALUE : DATE OF LOI: DATE OF COMMENCEMENT: DATE OF COMPLETION: DURATION OF PROJECT :

12400 lacs 30:1:2006 15:02:2006 14:02:2007 12 months

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THE WORK FORMWORK PLANNING AND DESIGN OF ITS VARIOUS COMPONENTS

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WHAT IS FORMWORK?

FORMWORK IS A MOULD USED TO SHAPE CONCRETE UNTIL IT ATTAINS SUFFICIENT STRENGTH TO CARRY ITS OWN WEIGHT CAN BE ASSEMBLED BY UNSKILLED LABOUR CONSTITUTES 30% OF THE COST AND 60% OF THE TIME IN CONCRETE CONSTRUCTION

GOOD FORMWORK RESULTS IN 7/9/2013 SPEED,QUALITY,ECONOMY AND SAFETY

TRADITIONAL APPROACH

BALLIES USED AS SUPPORT FOR SHUTTERING UNSAFE AND UNRELIABLE

LOW REUSE VALUE

DOES NOT PRODUCE GOOD QUALITY CONCRETE
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CHOICE OF RIGHT TYPE OF FORMWORK

FORMWORK SHOULD BE ABLE TO BE DESHUTTERED AND DISMANTLED FAST SAFETY TO BE IMPROVED BY SITE PERSONNEL OVERALL COST SAVINGS GOOD SURFACE FINISH TO BE ACHIEVED OPTIMUM STOCK OF FORMWORK FOR SIZE OF WORKFORCE AND SPECIFIED TIME SCHEDULE

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SYSTEM FORMWORKL&T

EARLIER CALLED DOKA FORMWORK INVERSIBLE FAST ERECTION MORE STABLE SAFE IN USE

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FORMWORK PLANNING
STEP1.) CONFIRMING HQ ON THE NEW JOBS BAGGED IDENTIFYING TIME AND MATERIALS FOR CONSTRUCTION PROJECT STEP2.) FINALIZING FORMWORK MATERIALS REQUIREMENTS FOR THE PROJECT COLLATE THE REPORTS FROM RUNNING SITES AND CHECK SEPARABILITY FROM OTHER SITES WITHIN THE REGION SENDING REQUEST FOR TRANSFER OF RESOURCES IF AVAILIBILIY IS CONFIRMED
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CONTD.

RECEIVING NEW TARGETS ON PRODUCTIVITY FROM HQ COMPARING THE RUNNING LMP COST FROM THE ACTUAL IDENTIFYING TRAINING NEEDS OF STAFF
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COMPONENT DETAILING

FOUNDATION FORMWORK HDT TOWER SLAB/BEAM FORMWORK WALL/COLUMN FORMWORK

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FOUNDATION FORMWORK

STEEL PANELS OF STANDERED SIZES MINIMIZE MAKING AT SITE USE OF VERSATILE COMPONENTS LIKE STEEL WALERS(2 ISMC BACK 2BACK) AND ALIGNMENT PROPS EASY ASSEMBLY WITH DIMENSIONAL ACCURACY

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FOUNDATION FORMWORK MATERIAL CONTD.

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CONTD

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CONTD.

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AFTER ERECTION
Steel panel Pipe waler clamp Pipe waler Alignment prop welar
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HDT TOWER

BASIC FRAME HORIZONTAL BRACE DIAGNOL BRACE TAKES LOAD OF 250KN HIEGHT ADJUSTMENTS UPTO 800MM POSSIBLE TRANSPORT DEVICES CAN BE ATTATCHED

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COMPONENT DETAILING

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CONTD.

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AFTER ERECTION
Coupler and spring lock pin Foot plate Tower spindle

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WALL/COLUMN FORMWORK

SHOP MADE SHUTTER

ACCORDING TO THE HIEGHT OF WALL OR COLUMN SPLICING CAN BE DONE ISMC WALERS ARE USED FOR BEARING

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COMPONENT DETAILING

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CONTD.

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CONTD

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COLUMN FORMWORK WORKING AT 4.8M HIEGHT

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COLUMN FORMWORK

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WALL FORMWORK 1.8M HIEGHT

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SLAB/BEAM FORMWORK

SHEATHING MEMBER H-BEAM(SECONDARY MEMBER) WELAR(PRIMARY MEMBER)

HDT TOWER

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AFTER ERECTION
Sheathing H-beam welar tower

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DESIGN OF FORMWORK

FORMWORK MUST SUPPORT ALL THE VERTICAL AND LATERAL LOADS ALL LOADS ARE ASSUMED TO BE UNIFORMLY DISTRIBUTED BEAMS SUPPORTED OVER 3 OR MORE SPANS ARE TAKEN AS CONTINUOUS APPROXIMATE FORMULAE ARE USED

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AN IMPORTANT POINT

SHEATHING SPAN DECIDES H-BEAM SPACING H-BEAM SPAN DECIDES WALER SPACING WELAR SPAN DECIDES TOWER SPACING

SPAN HERE MEANS THE DISTANCE BETWEEN TWO REACTION POINTS

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DESIGN PROCEDURE
LOADS TO BE TAKEN
DEAD LOAD(1) (THICKNESS OF MEMBER*DENSITY OF CONCRETE)

EXAMPLE

LIVE LOAD(2) SELF WEIGHT(3)

DESIGN LOAD,W=(1)+(2)+(3)
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DESIGN PROCEDURE
CHECKS TO BE APPLIED

BENDING MOMENT CONDITION SHEAR FORCE CONDITION DEFLECTION CONDITION THE MINIMUM OF ALL 3 SPANS IS TAKEN AS SPAN FOR THE MEMBER ACCORDING TO HEIGHT OF WALL OR COLUMN THE REQUIRED LENGTH OF H-BEAM(AN I SECTION ) HIGH STRENGTH TIE SYSTEM BEAR LARGE CONCRETE PRESSURE
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DESIGN PROCEDURE CONTD.

DESIGN DONE FROM TOP TO BOTTOM 1. SHEATHING MEMBER 2.H-BEAM(SECONDARY MEMBER) 3.WELAR(PRIMARY MEMBER) HDT TOWER

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SELF WEIGHT OF CONCRETE WITH REINFORCEMENT=25KN/M^3 SELF WEIGHT OF FORMWORK VARIES BETWEEN 0.5KN/M^2 TO .75KN/M^2 MINIMUM LIVE LOAD =2.5KN/M^2

MINIMUM DESIGN LOAD=5.0 KN/SQM

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SHEATHING MEMBER: END CONDITION ASSUMED TO BE A PROPPED CANTILEVER BM=W*L^2/8<=.2KNM/M

SHEAR=5*W*L/8<=6.16KN/M

DEFLECTION=W*L^4/(185*E*I)<=1.852*10^-3M MINIMUM OF ABOVE THESE 3 SPANS IS TAKEN AS SPACING BETWEEN H-BEAMS

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SECONDARY MEMBER(H BEAM): END CONDITION IS ASSUMED TO BE SIMPLY SUPPORTED LOAD INTENSITY =DESIGN LOAD*SPAN OF SHEATHING MEMBER BM=W*L^2/8<=3KNM SHEAR=W*L/2<=6KN DEFLECTION=5*W*L^4/(384*E*I) MINIMUM OF ALL 3 IS TAKEN AS SPAN FOR H-BEAM

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WELAR (PRIMARY MEMBER) SIMPLY SUPPORTED END CONDITION IS ASSUMED NOW WIDTH OF LOADING IS THE SPAN FOR H-BEAM AND W=DESIGN LOAD*WIDTH OF LOADING BM=W*L^2/8<=12.67KNM/M SHEAR=W*L/2<=103.4KN/M DEFLECTION=5*W*L^4/(384*E*I)<=6.67*10^-3 MINIMUM OF THESE 3 IS TAKEN AS THE DISTANCE BETWEEN 2 TOWERS

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DESIGN FOR WALL/COLUMN FORMWORK

CONCRETE EXERTS A FLUID PRESSURE Dh ON THE FORMWORK Pmax= D[C1*R^.5-(C2*K*(H-C1*R^.5)^.5) OR Dh whichever is smaller VALUE OF C1 FOR WALLS=1 FOR COLUMNS=1.5

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VALUE OF C2 DEPENDS ON CONSTITUENT MATERIALS OF CONCRETE D=WEIGHT DENSITY OF CONCRETE H=VERTICAL FORM HIEGHT h=VERTICAL POUR HIEGHT K=TEMPERATURE COEFFICIENT TAKEN AS (36/T+16)^2 R=RATE OF RISE M/H T=TEMPERATURE OF CONCRETE AT PLACING (degree celsius)

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PRESSURE DISTRIBUTION DIAGRAM

Pmax/D H

P max

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DESIGN OF WALER DESIGNED AS LATERALLY UNSUPPORTED BEAM

SIGMAbc=.66*Fcb*Fy/(Fcb^n+Fy^n)^1/n Fcb=ELASTIC CRITICAL STRESS(N/MM^2) Fy= YIELD STRESS OF STEEL IN( N/MM^2) N=FACTOR TAKEN AS 1.4 Fcb=K1*(X+K2*Y)*C2/C1 PERMISSIBLE SHEAR STRESS=0.4*Fy PERMISSIBLE DEFLECTION=L(SPAN)/325 BENDING STRESS=M/Z SHEAR STRESS=F/Aweb
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STRIPPING TIME FOR FORMWORK

VERTICAL FORMWORK TO COLUMN, WALL AND BEAM :16-24HOURS SOFFIT FORMWORK TO SLABS(PROPS TO BE REFIXED AFTER REMOVAL OF FORMWOK) :3DAYS SOFFIT FORMWORK TO BEAMS :7DAYS

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SAFETY IN FORMWORK

BEFORE ERECTION OF STEEL FRAME STAGING THOROUGH INSPECTION DIAGNOL BRACES SHOULD BE IN PROPER POSITION ALL CONNECTING DEVICES SHOULD BE IN PLACE BRACING SHOULD BE PROVIDED IF TOWER HEIGHT INCREASES 6M AT HIEGHTS SAFETY BELTS SHOULD BE USED BY WORKMEN
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Ladder Safety
Follow the 4:1 rule when using extension ladders

6 m (20 ft)

1.5 m (5 ft.)

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Erect First Tower Adjust and ensure the top level is same. Connect all pin bracing

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Use of lifeline above 2m

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LABOUR PRODUCTIVITY

PRODUCTIVITY IS MAXIMUM OUTPUT FROM MINIMUM INPUT UNITS ARE SQM/MANDAY WORKING OF 8 HRS=1MANDAY PRODUCTIVITY= SHUTTERING AREA ACHIEVED DURING THE MONTH/MANDAYS
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MATERIAL PRODUCTIVITY

MATERIAL PRODUCTIVITY IS COMPARED WITH STANDERED PRODUCTIVITY STANDERED PRODUCTIVITY CALCULATED ON THE BASIS OF SHUTTERING AREA COMPLETED AND KG MONTH PER SQM TOTAL REQUIRED KG= SHUTTERING AREA *KG MONTH PER SQM

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ACTUAL PRODUCTIVITY IS TAKEN AS AVERAGE STOCK LEFT

PRODUCTIVITY IN %= (ACTUALPRODUCTIVITY/STANDE RED PRODUCTIVITY)*100

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RATE ANALYSIS
ON THE BASIS OF NUMBER OF CARPENTER KHALASI AND HELPER,NUMBER OF HOURS OF WORK AND RATE/HR THE TOTAL AMOUNT IS CALCULATED FOR SHIFTING ,FIXING AND REMOVING PRODUCTIVITY IN SQM/MANDAYS IS CALCULATED

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BATCHING OF CONCRETE

PAN TYPE BATCHING PLANT CAPACITY OF 60M^3/HR WEIGHED BATCHING MIXING TRANSPORTATION PLACING

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THANK YOU

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