GUIDE : Mr.Sundara Vinayakan Batch NO:A6 SHIVA PRASAD REDDY .

P BOGA CHANDRAKANTH TANNIRU VENKANNA BABU NAIDU PRASAD C

Crane : A Crane is a lifting machine which is used to both lift and lower the objects and move them horizontally. Cranes have come into present application only since introduction of engines beginning in 19th century. Crane are of mobile, hydraulic, pneumatic, over headed, gantry , tower etc types.

A crane is a mechanism that uses a collection of simple machines to both rise and lower objects , also move them horizontally .the mini weighing crane is similar to the above type ,which is a combination of simple machines as pneumatic cylinder , weighing setup ,geared motoretc., are equipped to gain mechanical advantage and lift objects. Mini weighing crane uses two pneumatic cylinders of 10kgf/cm2 each that imparts a force by converting the potential energy of compressed gas into kinetic energy, where forcing the pistons to move in specified direction to lift the objects. The pneumatic setup is powered by two-stage reciprocating compressor, which is operated by hand lever valve, where cylinders retraction enables to lift the objects. The horizontal movement is achieved by sprocket and chain arrangement, which is powered by geared motor. The stability of crane is achieved by the rigid base and the structure i.e., the rated object load on crane must be less than what it would require to tip crane over. This mini weighing crane can be used for lifting smaller objects and also weigh them.

For lifting activities in confined spaces that will allow limited floor space. To meet multi function purposes. To attain effective control in lifting and weighing the objects. For easy designing by using standard cylinders and other components i.e , pneumatic setup.

The setup consists of two pneumatic cylinders of 10kgf/cm2 which is used to lift the object in its retraction state. The cylinders are controlled by two valve operated by direction control valve which is actuated by a lever. A two stage compressor is used to power the pneumatic cylinders. The weight of the load is given by digital display.

Pneumatic Cranes:-These cranes use a pneumatic cylinder that impart a force by converting the potential energy of compressed gas into kinetic energy

Pneumatic cylinder Pneumatic cylinders are mechanical devices which produce force in combination with movement and are powered by compressed gas (air). A piston reciprocates inside the cylinder. A pump is used to supply air to the cylinder. The compressed gas expand and forces piston to move in the desired direction. Pneumatic cylinder can be single acting or double acting . Operation diagram of a single acting cylinder. The spring can also be outside the cylinder, attached to the item being moved. Operation diagram of a double acting cylinder 3D animated pneumatic cylinder( CAD)

Simplicity of Design And Control:

Machines are easily designed using standard cylinders & other components. Control is as easy as it is simple ON - OFF type control. Pneumatic systems tend to have long operating lives and require very little maintenance.

Reliability :

Storage: As Compressed Gas can be stored, allowing the use of machines when electrical power is lost. Safety Very low chance of fire (compared to hydraulic oil). Safety Very low chance of fire (compared to hydraulic oil). Machines can be designed to be overload

Accidents Occur: Instability unsecured load, load capacity exceeded, or ground not level or too soft. Lack of communication The point of operation is a distance from the crane operator or not in full view of the operator. Lack of training Inadequate maintenance or inspection

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some of the applications in the mini weighing crane is as follows: Used in lifting objects in range of 25 to 30 kg. Used in paper mills for weighing papers. Used in markets for weighing such as vegetables, flowers etc Used in small scale industries for material handling.

The mini weighing crane is used in small scale industries for multi uses like material handling, lifting and weighing. The objects can be moved to certain distance by this type of cranes and its weight can be displayed digitally.