CAPABILITY

DOCUMENT
 Index

Description Slide No.

AirCorp Group Constitution 3
Vision 4
Design Capability 5
- 8
Our Work – Design References 9
- 26
Our Work - International Consultancy
27 - 42
Our work - turnkey international
43 - 53
Manufacturing Capability
54 - 58
Clients
59
CE Certification
60
Fabtech Construction Technology
61
FLcT 62
- 67
Composite Technology 68 - 76
Airpac Exports
Export arm of the group,
Supplying Turnkey Pharmaceutical Projects Internationally

Fab-Technolutions
Consultancy arm of the group,
Designing Pharmaceutical Projects

Fabtech Technologies
 Backward integrated subsidiary of the group,
Manufacturing Injectable Lines, Prefab Partitions, Cleanroom
Equipments

 Executing Infrastructure, Housing, Educational, Industrial,

Commercial, Tourism Development Projects
INDEX
 Vis ion

To Become An International Design

Power House Providing
Best Of Turnkey Projects
Internationally,
With State Of Art In-house
Manufacturing Capabilities Of
Critical Equipment.
INDEX
 Desi gn Capabi lity

FABTECH has a dedicated team

based out of
Bombay with Associates in Germany
and Singapore
for Development, Manufacturing and
Execution of
Economical Building Solutions for
Residential,
Commercial and Industrial Segment.
INDEX
 Facil it y D esign Expert ise
In No n - Ph arma

 Warehousing
 Industrial
 Commercial
 Educational Developments
 Tourism Development
Projects
INDEX
 Facility Design Expertise
In Pharma

 Injectables
 Tablets and Capsules
 Soft Gel Capsules
 Ointments and creams
 Liquid orals
 Cytotoxics
 Biotech Products
INDEX
 De sign C apabil ity

 Concept development, Feasibility study and Front-end

engineering.

 Process engineering and Material flow control.

 HVAC and AHU zoning for classified as well as non-

classified areas
as per International norms.

 Clean utilities like Pure Steam, Purified Water, Water

for Injection,
Nitrogen, Oxygen etc.

 Non-Clean Utilities like Potable Water, Plant Steam, INDEX

Water Pre-Treatment Systems, Non-lubricated CA

 Our Work
Design References
Reference - Design

Large Export House in Delhi (Confidential)

Basic, Front End Engineering, Detailed Engineering and
Validation of the BFS Facility near Nalagarh, H. P.

Status : Civil Execution

Approx. Project Cost : 15 million US $

Approvals required: US FDA, EU

Reference - Design

Aurolab
Basic, Front End Engineering, Detailed Engineering and
Validation of the IOL. Sutures and Ophthalmic Facility at
Madurai.

Status : Civil Execution

Approx. Project Cost : 9 million US $

Approvals required : US FDA, EU

Reference - Design

Sonata Rubber Private Ltd.

Basic, Front End Engineering, Detailed
Engineering and Validation of the RFS Closures
Facility at Vasai, Thane.

Status : HVAC Commissioning

Approx. Project Cost : 0.4 million US $

Approvals required : Type III DMF.

Reference - Design

Elan Pharma (I) Pvt. Ltd.

Basic and Front End Engineering of the OSD

and Externals Facility at Navi Mumbai.

Status: Front End Engineering

Approx. Project Cost: 3.5 million US $

Approvals required: Revised Schedule M.

Reference - Design

Khandelwal Laboratories Pvt. Ltd.

Basic and Front End Engineering for up gradation of

Oncology Facility at Thane.

Status: Front End Engineering

Approx. Project Cost : 0.6 million US $

Approvals required: EU
Reference - Design

Pharmaceutical Coatings Pvt. Ltd.

Concept development and Front End Engineering for a

OSD facility in Goa.

Status: Front End Engineering

Approx. Project Cost: 1.2 million US $

Approvals required: US FDA, EU

Reference - Design

Nestor Pharmaceuticals Pvt. Ltd.

Technical assessment of current API and formulation

facilities in India, Development of Manufacturing
Strategy and Concept development for a new facility.

Status : Technical assessment

Reference - Design

Aga Khan Fund For Economic Development

(AKFED), France
Providing regulatory requirements for the Pharmaceutical
Industry in Afghanistan.

Technical assessment of Injectables Facility in Afghanistan

Concept development and Front End Engineering for a BFS
Facility in Kabul.

Status: Concept Development Completed.

Reference - Design

Anglo French Drugs India Pvt. Ltd. (AFD)

Technical assessment of Injectables Facility in Pithampur

in India.

Concept development and Front End Engineering for a

new Injectables Facility in Pithampur.

Status: Technical Assessment.

Reference - Design

Amsal Chem. Pvt. Ltd.

Technical assessment of Anti TB API facility.

Concept development and Front End Engineering for a

new API facility for Anti TB Products.

Status : Completed in 2004.

Reference - Design

Emcure Biotech Pvt. Ltd.

Concept development and Front End Engineering

of Biotech API facility.

Status : Completed in 2003.

Reference - Design

Micro Pro Software Solutions Pvt. Ltd.

Concept Development and Feasibility Study for an OSD

facility near Nagpur.

Status : Completed in 2003.

Reference - Design

Brassica Pharmaceuticals and Chemicals

Pvt. Ltd.
Review of designs for OSD’s, Injectables and
Liquid Orals Facility.

Status : Completed in 2003.

Reference - Design

Novartis Enterprises Private Ltd.

Concept Report and Feasibility Study for a POS Project at
Turbhe, Navi Mumbai.

Status: Completed in 2003

Reference - Design

M/S Micro Labs Ltd.

Concept Study and Front End Engineering of OSD Project
at Goa.

Status: Completed in 2002.

Approved by MHRA in 2005.

Reference - Design

Lucid Pharma Private Ltd.

Concept and Feasibility Study and Front End Engineering
of the OSD Facility near Pune.

Status: Completed in 2004

Reference - Design

Prism Life Sciences.

Concept and Feasibility Study and Front End Engineering
of the OSD Facility near Thane.

Status: Completed in 2003

 Our Work
International Consultancy
 We are Design Outsourcing Organization
for International consultancy firms like
MOTT MAC DONALD. and P C S HOLLAND.

The Projects Done For Them are …

European MNC in India.

OSD Facility for 1.0 billion Units per Annum.

EU Approved in March 2005.

US FDA Approved in 2005.

European MNC in India.

OSD Facility for 1.0 billion Units per Annum.

US FDA Approved in 2005.

EU Approved in March 2005.

Indo Australian JV in India.

Mammalian and Bacterial Cell Culture Facility.

Project Cost : 15.1million US $

Status: Civil Finishes.

Approvals required: US FDA, EU., TGA

Indo US JV in India.

Mammalian and Bacterial Cell Culture Facility.

Project Cost: 8.2 million US $

Status: Installation Qualification.

Approvals required: US FDA, EU., TGA

DR. REDDYS

Oncology API Facility

Project Cost: 6.9 million US $

Status: Commissioned. US FDA Audit planned

August 2005.

Approvals required: US FDA, EU., TGA

RANBAXY

Cepha and Betalactum OSD Facility

Project Cost : 11.6 million US $

Status: Civil Execution.

Approvals required: US FDA, EU., TGA

WOCKHARDT

Biotech API Facility

Project Cost : 8.9 million US $

Status: Commissioned.

EU Approved

Approvals required: US FDA.

WOCKHARDT

Sterile Formulations Facility

Project Cost : 8.9 million US $

Status: Commissioned.

MHRA Approved

Approvals required: US FDA. EU

LUPIN LABORATORIES

OSD Facility

Project Cost: 6.5 million US $

Status: Commissioned.

Approvals required: US FDA. EU

Indo US JV in Sarigam

Soft Gel Facility Up Gradation

Project Cost : 2.5 million US $

Status: Commissioned.

Approvals required: EU. TGA

RANBAXY

OSD, OLD and Soft Gel Facility

Project Cost : 27.9 million US $

Status: Civil Execution.

Approvals required: US FDA, EU. TGA

Rubamin Pharmaceuticals, Baroda

Cytotoxic API Facility

Project Cost : 1.6 million US $

Status: Detailed Engineering.

Approvals required: US FDA, EU.

European Pharma Major

Concept Report for a API and formulation development

centre and biobatch mfg. facility.

Project Cost: Confidential

Status: Concept Development

Approvals: Global
Karnataka Antibiotics and Pharmaceuticals Ltd.

Concept, Front End, Detailed Engineering and Validation of

SVP Facility at Bangalore.

Project Cost: 5.8 million US $

Status: HVAC Installation

Approvals: Global
 Our Work
Turnkey International
Reference – Turnkey International
Asia Pharma Labs - Syria

Injectables – Liquid, Dry, (Cepha & Beta),

OSD, & Soft gel facility,

Status – Completed
Reference – Turnkey International
Chem Pharma – Tunisia

Injectables – Liquid & OSD,

Status – Completed
Reference – Turnkey International
Chem Pharma – Tunisia

Turnkey Inhaler project with Modular partitions

Status : Under Construction

Reference – Turnkey International

Grand Pharma - Egypt

Injectables – Liquid, Softgel & OSD

Status - Under Construction

Reference – Turnkey International

PharmaSwede - Egypt

Vet Injectables - Liquid with modulars

Status – Completed
Reference – Turnkey International
Simed - Tunisia

OLD with modulars

Status – Completed

Approved by Pierre Fabre, France

Reference – Turnkey International

Shamra Pharma - Syria

Dental Cartridgas with modulars

Status – Completed
Reference – Turnkey International
Zenufa - Tanzania

OSD – Beta & Cepha with modulars

Status - Under Construction

Approval required by BIO, Belgium

Reference – Turnkey International
Delta Pharmaceutical - Syria

OSD – Beta & Cepha with modulars

Status – Completed
Reference – Turnkey International

N. C. P. I. - Syria

Injectables - Dry, (Cepha & Beta)

Status – Completed
Manuf act uring C apabil it y
Modular Panels

INDEX
Manufacturing of Modular Panels

INDEX
Manufacturing of Modular Panels

Roll Forming Automatic Line

Modular Capacity 120,000 sqm

INDEX
Modular Panel Projects

INDEX
 Clients

PFIZER NOVARTIS CIPLA GSK RANBAXY

DR.REDDY’S LABS CADILA

AUROBINDO GLENMARK

INDEX
 SPECIAL NOTE

CE (Conformite Europene)
Certification Received

We are the First Modular

Panels
Manufacturing Company in
the
World to have received
CE certification for
Prefabricated Panels.
With this CE Certification, INDEX
 Fabtech Construction
Technologies

FAB TECH h as ac qui red tw o differ ent

Hi-Te ch Technologi es

 FLcT – Construction based on Foam

Technology acquired from Australia

 Composite - G.R.R Technology

acquired
from Europe
INDEX
 FLcT
Fabte ch Llt e Constr uction Technology

 Residential Structures

 Commercial Structures

 Industrial Structures

INDEX
 FLcT- S alie nt F eatures

Palm oil foam giving

double the strength to
density Ratio’s than the
existing products in
market
INDEX
 FLcT – Sal ient features

 Bulk Densities approximately half that of

conventional concrete 1200kg +/- 50 %
 ( 600 kg/m3 to
Compressive 1800kg/m3).
Strengths up to 30 MPa
( up to 4 times Stronger then Traditional
 Autoclaved Aerated
Excellent Thermal Concrete
and Sound ).
Insulation
 Properties.
Non-combustible, Good Fire Rating.
 Cost saving through Fast Speed of
Construction
 Strength is Adjustable during
production
INDEX
 FLcTechnolo gy

 Mortar + Foam (hydrolysated protein

 base)
This foam has no chemical action in
concrete
 Can be produced at the project site like
 ordinary concrete
It does not use Coarse Aggregate

INDEX
FLcT - Houses

INDEX
 FLcT - Refe re nces

 Mou signed between Fabtech &

Karnataka Housing Board (KHB) to
Construct 10,000 Affordable Units.

 Mou signed between Fabtech &

Maharashtra Housing Board (MHB) to
Construct 10,000 Affordable Units

INDEX
 Composi te Technol ogy

This Technology uses GLASS FIBRE/JUTE

with EPOXY RESINS by Vacuum
Compression Technology to produce
Composites Panels. INDEX
 Buildings built with CSIP have been
tested and proved to resist

 Tornadoes  Hurricanes
 Fire  Earthquakes
 Floods  Heavy Rains

Additionally, construction is 4 times faster

than the conventional method of construction.
For example, a 35 Sqm home takes only 1 day
to build, a 65 sqm home, 2 days to build and a
120 sqm home, only 7 days to build with this
technology.

INDEX
 Advantages Of Composi te
Te ch nol ogy

ACOUSTIC INSULATION:
The panel’s acoustic absorption index is 28 dB.

WIND RESISTANCE:
A house built with FABTECH panels can withstand
winds of up to
300 Km/ph.
LEAKAGE PROOF:
 panels are waterproof, similar to the hull of a
boat.

 FABTECH Resin Panel is resistant to the

detrimental effects of algae, fungicides, water
INDEX
Thermal Insulation:
 Its heat insulation parameter, λ= 0.040
W/mK.
 It Surpasses Germany’s Low-energy
Standard.
Fire Resistance:
 Non-Combustible, Good Fire Rating.

Storm Resistance :
 Special Earth Anchors are Designed.
 Anchors has a Tensile Strength of 4.70 tons (in
grid).
 Anchored in the bottom plate of the House.
 35 sqm House 6 Anchors are used.
 Gives enough Holding Force to withstand 300
kph (186 mph) wind.
 Different Anchors Designed for Different Soils.
INDEX
Comp osite - Houses

INDEX
Vi lla Exteriors

INDEX
Vi lla I nteri or s

INDEX
Resort s

INDEX
Industrial Proj ect s

INDEX
Success is journey
INDEX