TORISHIMA Boiler Circulation Pumps HLAV

Training course 1 Technical Study Contents 1. Technical Data 2. Operating Data

Date : 22. Jun. 2012

1.Technical Data and Operating Range

Tuticorin 2x500MW 2987 m3/h x 31.04 m
400

Design pressure Total head Capacity Design temperature Sizes Speed

Motor rating Voltage

Total head : m

200
100

up to 326 kgf/cm2 up to 320 m up to 6,840 m3/h up to 420 deg.C 2 to 16 in 2900,1450,3500, 1750 rpm up to 2,500 kW up to 11 kV

50

Design pressure: kgf/cm2

326

HLAV K type
255 224

20 10

HLV H type

100

1000 3 Q:m h

7000

HLAV C type
133 102

Capacity
Tuticorin 2x500MW : 370 deg.C x 214 kg/cm2

HLAV M type HLV M type

100 200 300 330 375 420

Sample data for Training

Design Temperature : C

1-2. Torishima BCP : Features - Benefits

(1) GENERAL DESIGN
Simple Structure Maintenance free and high reliability Easy start-up and shut-down operation. Direct connection of the pump and pipeline No foundation work and easy installation Vertical suspension type design Less plant space required Pull-out system design Easy installation, overhaul and inspection work.

(2) PUMP DESIGN

Glandless No Seal / No Leakage
Highly durable water- lubricated bearings Maintenance free bearings Variable type of casings Spherical, volute or annular design

(3) MOTOR DESIGN

Effective motor cooling circuit Only low pressure cooling water is required (High pressure cooling water is not needed)

Wet-type coil motor High efficiency and reliability

High voltage application (up to 10kV) Contributes to power saving for the whole plant

Construction PUMP CASING of BCP

DIFFUSER HEAT BARRIER

IMPELLER SHAFT STUD BOLT

PLAIN BEARING (UPPER)

MOTOR CASING MOTOR COOLER STATOR ROTOR

MOTOR WINDING
BEARING BRACKET THRUST BEARING PLATE THRUST BEARING SEGMENT (LOWER)

PLAIN BEARING (LOWER)

THRUST BEARING SEGMENT (UPPER)

THRUST BEARING CASE

FILTER

Simple Structure

Nozzle

Nozzle orientation

Suction nozzle is arranged axially (end suction) and the discharge nozzle radially.
The nozzle can be provided with welding stub ends.
Direct connection of the pump and pipeline

Nozzle

This vertical pump is suspended in the pipe line without any external supports.
No anchorage point in the piping system. Casing

Vertical suspension type design

During overhauls, the pump casing can remain attached to the pipe line.
Heat barrier

The motor unit, together with the heat barrier and the impeller, can be removed from the casing after unscrewing the tiebolts.

Motor

Pull- out system design

Bearings

Casing

The motor casing is flange-jointed to the pump casing. Glandless design Pump and motor pressure depends on the system pressure.

Casing

Bearings

The shaft is supported by two self-lubricated plain bearings.

Bearings

Bearings
The axial thrust is balanced by a self-lubricated thrust bearing.

Thrust Bearing

Axial Bearing Thrust bearing plate in the form of an auxiliary impeller

Upper thrust bearing segment

Thrust bearing plate Lower thrust bearing segment

Axial Bearing
Phenolic Resin SUS420J2 HCr Plated

Bearings
The axial thrust is balanced by a self-lubricated thrust bearing.

Highly- durable water- lubricated bearings

Thrust Bearing

Shape of Pump casing

Casing

Standard type

Variable type of casings

Forged casing

Cast casing

Spherical casing

Volute casing

Annular casing

Heat barrier

Heat barrier

A heat barrier is provided between the pump and the motor. The heat barrier prevents heat transfer from the hot pump to the cold motor. The heat barrier protects the motor winding insulation. Heat barrier cooling water also prevents heat transfer especially stand-by mode
Insulation class : Y Motor design temp. : Max 90degC

Heat Barrier Cooling Water Line

Sectional view of Heat barrier

Motor

The motor is filled with water.

The HP cooling water inside the motor is circulated by a thrust bearing plate.
The motor heat is transmitted to the LP cooling water in the motor cooler.
Stator Rotor

Effective Motor Cooling Circuit

Motor cooler Thrust bearing plate

Motor winding
(Stator coil) Insulation class : Y Design temp. : 90 deg.C Insulation material : Polyethylene

Wet- type Coil Motor

Filter

The filter keeps the HP cooling water clean.

Filter

2. Operating Data
2.1 Pump set - Pump name - Number of sets per unit - Product number - Designation - Design pressure - Design temperature - Pump - Motor - Hydrostatic test pressure

Sample data for Training

Boiler Water Circulating Pump 3 set/unit Tuticorin 2x500MW AP930016/ AP930024 Glandless Circulating Pump 214 kgf/cm2 370 deg.C 90 deg.C 321 kgf/cm2

2. Operating Data
2.2 Pump - Type - Fluid pumped - Operating temperature - Capacity - Total head - NPSH req. - Nominal size - Suction nozzle - Discharge nozzle

Sample data for Training

Vertical Glandless Centrifugal Pump Boiler water 355.5 deg.C 2987 m3/h 31.04 m 15 m OD457.2 mm OD371.5 mm

2. Operating Data

Sample data for Training

2.3 Motor - Type Wet motor - Nominal rating 350 kW - Nominal speed 1,470 rpm - Frequency 50 Hz - Voltage 3,300 V - Nominal current 89.7 A - Starting current 539 A - Insulation of motor winding PE2/PA (cross link polyethylene/polyamide) - Motor normal temp. 50 deg.C (at upper motor cavity) - Motor alarm temp. 63 deg.C (at upper motor cavity) - Motor trip temp. 66 deg.C (at upper motor cavity)

2. Operating Data

Sample data for Training

2.4 LP Cooling Water - Heat Barrier - Cooling water quantity required 30 L/min - Inlet temperature 39 deg.C - Cooling water pressure required Approx. 1 kgf/cm2

- Motor Cooler (Over 400kW Torishima supply) - Quantity of heat to be eliminated 41kW - Cooling water quantity required 150 L/min - Inlet temperature 39 deg.C - Cooling water pressure required Approx. 1 kgf/cm2