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BOPET : Biaxially Oriented Poly Ethylene Terephthalate BOPP : Biaxially Oriented Poly Propylene CPP : Cast Poly Propylene METALLISED FILMS (BOPET,BOPP,CPP) FILM FOR THERMAL LAMINATION
(BOPP, BOPET)
QUALITY CONTROL
An Image of the company Ensure fitness to use. Controls Customer complaints. Provide product as agreed. Provide data for development.
The product is matching or surpassing the required properties for smooth usage of the product in entire chain from cradle to grave.
TEST STANDARDS
Test standards are followed to maintain uniformity in testing and understanding among different people, group or companies to ensure a similar platform of product performance Common standards are:
PROPERTIES REQUIRED
The film properties can be broadly classified as:
DIMENSIONAL PROPERTIES
The appropriate dimensions ensures uniformity during process and helps in effective cost calculation of packaging substrate.
: +/- 3% : Millitron
: Highest accuracy : Average (100 cm2) : Avg. of whole width
Profile analysis
: By graph
GSM : The weight in gms of the substrate per unit square meters surface. Unit : gm/mts2 GSM = Density * Thickness Measurement method : by weighing 100cm2 of sample in gms and multiplying by 100.
Yield : The area of one kg of film Unit : sq.mts./ kg Yield = 1000/GSM
DIMENSIONAL PROPERTIES
ROLL DIMENTIONS
TD
Width of roll
Inner Diameter (ID)
OPTICAL PROPERTIES
The optical properties makes the printed image realistic when printed from opposite side of viewing surface, properties are:
Haze Transmittance Gloss Colour : L , a, b Clarity (free from scratches, lines ,marks,
patches, impurities at surface etc.)
The percent of transmitted light that is scattered by a specimen responsible for reducing its contrast and producing smoky field.
SURFACIAL PROPERTIES
The surface properties defines the surface characteristics important for runnability, adhesion and surface morphology:
Treatment / Surface wettability Co-efficient of friction ( 1/Slip) Adhesion Surface roughness Gloss (optical also)
Wetting tension is ability of the surface to wet uniformly with a given liquid.
Liquids of different wetting level is made by mixing proper ration of water, cellusolve & formamide. In general higher the wetting tension higher the adhesion power. Units : dyne/cm Minimum level for surfacial adhesion with ink/adhesive : 38 dyne/cm
The resisting force that arises, when a surface of one substance slides over an adjoining surface of itself or another substance. COF have a major role in determining the slip behavior of the film and is reciprocal in relation.
MECHANICAL PRPERTIES
Mechanical property is identification of strength, flexibility / rigidity of film to understand its behavior on machine and end application:
MECHANICAL PRPERTIES
TENSILE STRENGTH / ELONGATION
Tensile : It indicates the load applied per unit cross sectional area of the specimen at the time of rupture during streching.
MECHANICAL PRPERTIES
TENSILE STRENGTH / ELONGATION
Elongation: It indicates the extension visa vis original length in % while stretching at the moment of rupture.
THERMAL PROPERTIES
The properties ensure the uses without distortion and ensure seal integrity test are;
Shrinkage
Heat seal
Specification :
FUNCTIONAL PROPERTIES
The properties ensure the product performance in special conditions which are:
Cold Antifog Hot Antifog F-5 Shrinkage at elevated temperature Sealing with PE film
BARRIER PROPERTIES
The food have a higher shelf life when protected against environmental constrains by not allowing them to pass through the package.
Properties are: O2TR (OTR) : Oxygen Transmission Rate WVTR(MVTR) : Water (Moisture) Vapour
Transmission Rate
Wrinkles
Wrinkles
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