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MMA
B Pekkari, 2001-08-14
MIG/MAG
FCW
SAW
2002
Shipyard production lines Flat panel production lines Bulkhead production lines Double bottom assembly lines Curved panel production lines Mini-panel production lines Micro-(Web)panel production lines (Profile cutting lines)
Panel line
Edge bevelling stations Good edge preparation is essential for good welding results in OSW-stations Light duty milling up to 40 mm plate thickness Special tooling for I - X & Y-joint forms
Straightness 0,25 mm
Possible to integrate in welding line
Bertil Pekkari November 2004
OSW-stations
Effective & quality butt welding of plates
carbon & stainless steel
OSW-stations
Welding equipment:
LAE/TAE (SAW) DC/AC 1600A, 1250A Twin wire SAW
Seam tracking
GMD-electro mechanical laser
Future methods
laser combined MIG/Laser friction stir welding (aluminium)
Bertil Pekkari November 2004
Plate/panel transportations
Flexible transport system is for through put as important as efficient welding Optional systems: chain conveyor with manual hook - traditional & economical conveyor with hydraulic clamping - precise & efficient - straight transport of panels - secure clamping UHL-trains with low lifting UHLL-trains with high lifting - replaces also load out stations
Bertil Pekkari November 2004
Welding equipment:
PEMA VWS -vertical welding equipment, 4x 500A torches LAW 510 positioning with laser-light - cross beam programmable veawing / welding length / parameters
Automatic welding:
nr of welders: nr of torches: welding speed: effective welding time/shift: total manufacturing time: + quality + working conditions
Bertil Pekkari November 2004
approx.1 year
Track motion up-to 60 m Free workpiece positions Cell controller software & Machine vision Robot system
Vision system is used to scan and analyse workpiece No CAD information required Cross-sections of the t-bars are measured automatically
Ship panels 20x20 m welded with the hybrid laser MIG process
4 CO2-laser 12 kW
YAG-laser installation
(SHIPYAG planned EU-Project)
Potential participants:
Meyer Shipyard Germany
HDW Shipyard Germany Chantier de lAtlantique France ESAB Det Norska Veritas Norway