UNIT V

ESTIMATION
OF
MACHINING TIME
19-Apr-13

 For estimation of cost of component, machining cost is

calculated based on machining time.
Machine shop operations:
1. Turning

2. Facing

3. Knurling

4. Drilling

5. Boring

6. Reaming

7. Threading

8. Tapping

9. Milling

10. Grinding

11. Shaping

12. Planning

19-Apr-13

 Machining time & operators time involves the following:

Setting up the job and tool or cutters

Setting up the machine

Inspection of job
Fatigue allowance
Tool changing and sharpening time
Machine cleaning and servicing time
Personal Allowance

19-Apr-13

Machining Time
1. Cutting Speed :

It is the distance which tool travels along the material in one

minute. Its unit is m/min.
Cutting Speed = DN
100

19-Apr-13

m/min.

Machining Time
2. Feed :
It is the distance through which the tool advances into the
work piece during one revolution of the work piece or the
tool or the cutter.
Its unit is mm/rev.

19-Apr-13

Machining Time
3. Depth of cut :
It is the amount by which a tool or cutter is inserted into the
metal during one cut . It is the thickness of the metal removed
in one cut.
Its unit is mm.

19-Apr-13

19-Apr-13

19-Apr-13

19-Apr-13

Q1:

19-Apr-13

10

Q1:

19-Apr-13

11

Q2:

19-Apr-13

12

Q2:

=
19-Apr-13

0.707
0.02 x 500

min

= 0.07 min = 4.2 sec

13

Q2:

=
19-Apr-13

0.707
0.02 x 500

min

= 0.07 min = 4.2 sec

14

Q3:

19-Apr-13

15

19-Apr-13

16

Q 4:

19-Apr-13

17

Q 4:

19-Apr-13

18

Q 4:

19-Apr-13

19

Q 4:

19-Apr-13

20

Q 5:

19-Apr-13

21

Q 5:

19-Apr-13

22

19-Apr-13

23

Q 6:

19-Apr-13

24

Q 6:

19-Apr-13

25

19-Apr-13

26

Q 7:

19-Apr-13

27

Q 7:

19-Apr-13

28

19-Apr-13

29

Q 7:

19-Apr-13

30

Q 8:

19-Apr-13

31

19-Apr-13

32

19-Apr-13

33

19-Apr-13

34

2. KNURLING

19-Apr-13

35

2. KNURLING

19-Apr-13

36

Q 9:

19-Apr-13

37

19-Apr-13

38

3. FACING

19-Apr-13

39

Q 10:

19-Apr-13

40

Q 10:

19-Apr-13

41

4.DRILLING

19-Apr-13

42

5.BORING

19-Apr-13

43

6.REAMING

19-Apr-13

44

Q 11:

19-Apr-13

45

19-Apr-13

46

19-Apr-13

47

Q 12:

19-Apr-13

48

19-Apr-13

49

19-Apr-13

50

Q 13:

19-Apr-13

51

19-Apr-13

52

Q 14:

19-Apr-13

53

19-Apr-13

54

7. THREAD CUTTING

19-Apr-13

55

19-Apr-13

56

19-Apr-13

57

8. TAPPING

19-Apr-13

58

19-Apr-13

59

Q 15:

19-Apr-13

60

19-Apr-13

61

Q 16:

19-Apr-13

62

Q 16:

19-Apr-13

63

19-Apr-13

64

Q 16:

19-Apr-13

65

Q 17:

19-Apr-13

66

19-Apr-13

67

Q 18:

19-Apr-13

68

19-Apr-13

69

19-Apr-13

70

19-Apr-13

71

Q 19:

19-Apr-13

72

Q 19:

19-Apr-13

73

Q 19:

19-Apr-13

74

Q 20:

19-Apr-13

75

Q 20:

19-Apr-13

76

Q 21:

19-Apr-13

77

19-Apr-13

78

Q 22:

19-Apr-13

79

19-Apr-13

80

19-Apr-13

81

Q 23:

19-Apr-13

82

Q 23:

19-Apr-13

83

19-Apr-13

84

19-Apr-13

85

19-Apr-13

86

Q 24:

19-Apr-13

87

19-Apr-13

88

19-Apr-13

89

19-Apr-13

90

19-Apr-13

91

19-Apr-13

92

MILLING OPERATIONS

19-Apr-13

93

19-Apr-13

94

19-Apr-13

95

19-Apr-13

96

FACING OPEERATION

19-Apr-13

97

FACING OPEERATION

19-Apr-13

98

19-Apr-13

99

Q 25:

19-Apr-13

100

19-Apr-13

101

19-Apr-13

102

19-Apr-13

103

GRINDING OPERATIONS

19-Apr-13

104

19-Apr-13

105

19-Apr-13

106

19-Apr-13

107

19-Apr-13

108

Q 26:

19-Apr-13

109

19-Apr-13

110

19-Apr-13

111

Q 27:

19-Apr-13

112

19-Apr-13

113