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Introduction
Flash welding
Ultrasonic welding Explosion welding Consumable electrode Gas metal arc welding Shielded metal arc welding Submerged arc welding Flux cored arc welding Electrogas welding Electroslag welding Non consumable electrode
Oxyacetylene welding
Oxyfuel gas welding Other processes Laser beam welding
Thermit welding
Electron beam welding
SOLDERING OR BRAZING
In these processes, only the filler metals which join the two pieces to be welded are melted and not the base metal. The braze metals have higher melting temperatures than the solder metals.
FUSION WELDING
This process involves the partial melting of the two members welded in the join region. The thermal energy required for this fusion is usually supplied by chemical or electrical means.
Characteristics of the fusion weld joint (Manufacturing Engineering and Technology: p820)
MAIN EQUIPMENT
- torch - electric power source - shielding gas source - wire spool with wire drive control
SAFETY
Burn hazard Protection clothes and gloves
Toxic gases: - carbon monoxide (CO) - ozone (O2) - phosgene gases produced with some metals when welded Well ventilated area
Thanks to its numerous advantages, the Gas Metal Arc Welding is the most extensively used process in metal-fabrication industry.
But the GMAW is not widely used in aeronautics industry because it produce low mechanical properties weld. One of the current applications of GMAW is in the automatic welding of the vanes of the Patriot missile. These vanes consists of an investment cast frame of 17-4 PH stainless steel over which sheet metal of the same composition is welded. This application benefits from the low cost of GMAW, while extreme reliability is not as important as in manned aircraft.
WORKS REFERRED TO
Books: - Manufacturing engineering and technology (Serope Kalpakjian, Steven R.Schmid) - Modern welding (Althouse, Turnquist, Bowditch, Bowditch) Article: http://lure.mit.edu/~pat/publications/papers/2001aerowel.pdf