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Maintenance of BTS3012A Air-Condition

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 Overview
Hidden trouble of Air-Condition Maintenance Process Question & Reply

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Overview- Republic of Cuba

Republic of Cuba LocationCaribbean, island between the Caribbean Sea and the North Atlantic Ocean, 150 km south of Key West, Florida Area 110,860 sq km Population11,346,670 (July 2005 est.); 135,000 mobile user; Ethnic groupsmulatto 51%, white 37%, black 11%, Chinese 1%

Population growth rate0.33% (2005 est.)

LanguagesSpanish

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Overview- Huawei Outdoor BTS State

No 1 2 Province Camaguey Las Tunas BTS Number 2 4 BTS Name La Caridad La Deseada Las Tunas city Puerto Padre Jobabo Manati Manzanillo Holguin city Playa Pesquero Los Jagueyes Santiago MINCONS Mayari Arriba

3 4

Granma Holguin

1 3

Santiago de Cuba

There are 12 outdoor BTS in Cuba total, distributing in 5 Province;

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Overview- Huawei Outdoor BTS Position

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 Overview
Hidden trouble of Air-Condition Maintenance Process Question & Reply

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Hiding Trouble Cable Frazzle

Problem Description Compressor oscillate on high frequency, The cable touch the metal cut end side and frazzle; Problem reason When the air-condition work, the compressor oscillate on high frequency, the cable touch the metal cut end side, long after the cable is fraying; Cover the cable by sheathing and fix the cables leaving away from the compressor, the tubes and fan box etc. every part can oscillates when BTS working .

Improve Step

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Hiding Trouble Compressor can not startup

Problem Description Sometimes the compressor maybe not startup Problem reason Improve Step The compressor starting torsional force is not enough; Install HSK (Hard Start Kit)

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Hiding Trouble External Fan Reverse

Problem Description External fan reverse by outside force; Problem reason When the external fan not work, it can turn by outside force, such as wind, If it achieve higher rate in wrong direction, Now Startup, It will not stop; Replace Blower capacitor from 4uF to 7uF

Improve Step

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Hiding Trouble Compressor Start/Stop Frequent

Problem Description Compressor start/stop frequent; Problem reason Compressor start/stop control by cooling T-Start, Over temperature it start to work, under temperature it stop to work, Old BTS use 3C T-Start, so compressor start/stop frequent; Replace the cooling T-Start from 3C to 10C

Improve Step

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Hiding Trouble Heater

Problem Description If Heater startup, BTS will shutdown; Problem reason The wet summer season of Cuba is between May and October, and the drier winter season runs from November through April. The average temperature reaches 27C (81F) in July and August and 22C (72F) in February. The heater do not startup all year, If heater startup, BTS will shutdown by over temperature; Cancel heater;

Improve Step

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 Overview
Hidden trouble of Air-Condition Maintenance Process Question & Reply

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Maintenance Pre-rework Inspection

1Walk around the cabinet and record the information of the cabinet, installation and

appearance of the cabinet, note anything abnormal found in the site form, take photo
for them if possible; 2Record the ambient temperature and check if the Air-Condition is working or not, measure and record the AC input voltage and frequency; 3Write down the model and serial number of the cabinet and Air-Condition, check the transformer and the 2 T-Start setting; BTS Name AC/input Voltage Cabinet model Air-Condition model Remark Ambient temperature AC input frequency Serial number Serial number 1Information of the cabinet, installation and appearance of the cabinet; 2Air-Condition is working or not; 3The transformer and the 2 T-Start setting is correct or not;

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Maintenance Install HSK

4Open the front door and switch off (or remove power cable of ) the Air-Condition;

5Move to the enclosure side and remove the access panel, keep the 4 screws for
later using; 6Install the Hard Start Kit (HSK) 1) Install HSK using M5 nut;

2) Remove Rubber Boot on Capacitor and place one wire on each terminal;
3) Replace Rubber Boot. 4) Route wires so they do not touch metal, use wires ties if needed 7Replace Blower capacitor from 4uF to 7uF

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Maintenance Replace the Cooling T-Start

8Replace the Cooling T-Start and Label

1) Find the Cooling T-stat(On the left of the bracket) and check if it is a 3C T-stat
or 10C T-stat, replace 3C T-Stat with a new 10C T-stat as following steps; 2) Disconnect the wires on the 3C T-stat and then loosen the 3 screwskeep for later using) which fix the T-stat on the bracket, take out the T-stat by move it downwards;

3) Install the 10C T-stat on the bracket in reverse order, and re-connect the 2
wires. Check the part number of the T-stat should be 10-1061-13, wire tie she sensing line, Then replace the label with new 10C T-stat label.. 4) Fully turn the T-stat clockwise then paint the end which point to 27C on the label, and set the T-Stat on 35C(proper setting).

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Maintenance Cancel Heater

9Cancel Heater

Remove the Heater AC input Cable and Route wires;

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Maintenance Cover the Cable by Sheathing

10Cover the Cable by Sheathing

1) Inspect the wire routing of the ambient side, if The wires touch the copper
without sheathing, cover it by sheathing; 2) Check the TXV if there was a wire tie to fix the capillary on the copper tube, If not fix it; 3) Check the cable of external fan, keep wires are tied so they do not rub against

other partsespecially to the compressor deck).

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Maintenance Finish Inspection

11Put the cover and tighten screws, Clean the excess silicon glue on the screws or

else in advance;
12Switch on (plug in the power cable of) the Air-Condition and do common inspection to it and the cabinet, confirm Air-Condition work; 13Close the front door and telephone to BSC confirm the BTS no alarm and work perfectly, then go to next site;

14In one month after maintenance, often go to the BSC to confirm all the BTS work
perfectly;

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 Overview
Hidden trouble of Air-Condition Maintenance Process Question & Reply

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Question & Reply

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The End

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