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SYNTHESIS OF PLASTICS
Oxygen,170 C
Ethylene
1000 atm
Polythene
Plastics are chemically produced substance that can be molded into a permanent or a temporary object.
Thermosetting Plastics
Those which cannot be remoulded into any other desired shape.
There are about 50 different groups of plastics, with hundreds of different varieties. American Society of Plastics Industry developed a marking code to help consumers identify and sort the main types of plastics.
TYPE
PET
EXPANSION
Poly Ethylene Pterephthalate High-density polyethylene
USES
Fizzy drink bottles and oven-ready meal trays Bottles for milk and washing-up liquids.
HDPE
PVC
Polyvinyl chloride
Food trays, cling film, bottles for squash, mineral water and shampoo.
LDPE
Low-density polyethylene
PP
Polypropylene -
Microwaveable meal trays, margarine tubs Pots, fish trays, boxes and cartons, cups, plastic
PS
Polystyrene
Resistance to chemicals, water and impact. Good safety and hygiene properties for food packaging. Excellent thermal and electrical insulation properties. Relatively inexpensive to produce. Lighter weight than competing materials, reducing fuel consumption during transportation.
Disadvantages of Plastics
DECOMPOSITION
The main disadvantage of plastic is the shear amount of time they take to decompose--the average plastics takes 500 years. Plastic's decomposition can be affected by various factors, such as the type of plastic, the climate and acids in the landfill; plastic still lasts a long time, filling landfills for an indefinite period.
DIFFICULT TO RECYCLE
Glass bottles can be melted and easily reused, as can tin cans. Recycling plastic is not so simple. Much of the plastic placed in recycling boxes is not recycled at all, as most plastic cannot be recycled. Those bottles that are recycled are not used to make new bottles. Instead, recycled plastic bottles are used to make non-recyclable products, such as T-shirts, plastic lumber or parking lot bumpers. This means more raw materials need to be used to create new plastic bottles than is the case with easily recycled material, such as glass or tin.
NON-RENEWABLE
Plastic is manufactured using oil by-products and natural gas, materials that could be used in numerous other applications or conserved were plastic usage lower. Natural gas, for example, can be used to heat houses and cook food. Using plastic in the volume we currently do reduces the availability of these resources, which are gone forever when used up.
HARD TO REUSE
The standard disposable plastic bottle is meant for one use, not many. Recycled plastic bottles are not refilled in-mass the way glass beer bottles are, and flimsy plastic bottles do not lend themselves well to at-home re-usage. Water bottles, for example, are often reused in the home but become less and less sturdy over time and are ultimately thrown away.
THREAT TO ANIMALS
Discarded Plastic usually ends up within marine sources. The Pacific Ocean has one of the largest dumping ground for plastics, unknown numbers of sea birds marine mammals and fish ingest plastics which causes a variety of negative health effects.
Plastic is one of the few new chemical materials which pose environmental problem. Plastic in the environment is regarded to be more an aesthetic nuisance than a hazard, since the material is biologically quite inert. Plastic is cheap, it gets discarded easily, and, its persistence in the environment can do great harm.
The per capita consumption of plastic in the country is 10.2 kg in 2012.It is expected to go up to 12 kg by 2014. By 2012, India is also projected to be the third largest consumer market for plastic goods with a consumption of 12.5 million tonnes per annum, behind US and China.
Toys/Sports 3%
Other 3%
Agriculture 7%
Transport 8%
Furniture/Houseware 8%
Packaging 35%
Disposing of plastic waste is trickier than dealing with other traditional landfill material. Not only does plastic take thousands of years to break down, it can leach dangerous poison into the environment. Plastic is not going away, but how plastic waste is managed is becoming more sophisticated. Managing plastic waste starts at home with the consumer, but ultimately depends on governments around the world as well.
Biodegradable Plastics
Bioplastics are a form of plastics derived from renewable biomass sources, such as vegetable fats and oils , corn starch or micro biota .Common plastics, such as fossil-fuel plastics, are derived from petroleum. These plastics rely more on scarce fossil fuels and produce more greenhouse gas. Some, but not all, bioplastics are designed to biodegrade. Bioplastics which are designed to biodegrade can break down in either anaerobic or aerobic environments, depending on how they are manufactured. There is a variety of bioplastics being made; they can be composed of starches, cellulose, or other biopolymers. Some common applications of bioplastics are packaging materials, dining utensils, food packaging, and insulation.
Recycling
Plastic recycling is the process of recovering scrap or waste plastic and reprocessing the material into useful products, sometimes completely different in form from their original state. For instance, this could mean melting down soft drink bottles and then casting them as plastic chairs and tables. Typically a plastic is not recycled into the same type of plastic, and products made from recycled plastics are often not recyclable
Sorting Equipment
Sensors: These devices detect specific polymers within a mixed stream of plastic materials. They can be equipped with x-ray or infrared sensing that registers a polymers unique signature along the spectrum. Some sensors also incorporate color detection technology that sorts material according to tint and transparency. Ejectors: Mechanical or precision air ejection units physically group different plastic materials according to resin types. Depending on their capacity, ejectors can often handle very high rates of input. Computing Systems: Computer processing technology supplies the algorithms that are used to identify and sort different materials. These systems provide the controlling parameters for both sensor and ejector operations. User Interfaces: An operators interface can provide machine controls and diagnostic tools for technicians. In addition, interfaces can also offer networking abilities to help integrate a sorting machine and make rapid adjustments to its functions.
Washing Equipment
Paper, glue, sand, and grit are some of the common elements targeted in the washing process, which can be accomplished using water baths, friction washers, or a washing line. The washing line applies a continuous hot spray over a stream of plastic material, removing some or all of the labels and dirt attached to the plastic surface. Detergents and disinfecting agents are often included in this process to improve the level of cleaning.
Separating Equipment
Most separation processes can be categorized as wet or dry methods. Float tanks are the most common wet method, separating material based on density and whether it sinks or floats, while hydrocyclones use centrifugal force to divide material according to weight. Among dry methods, air classification differentiates between types of plastic based on the ratio of flake surface area to mass, meaning thicker materials are sifted away from thin ones. Laser spectral analyzers are most advanced machines that use spectroscopic detection to determine precise levels of contamination in a given batch. Alternative devices can employ ultraviolet or fluorescent light to separate plastic according to color or light absorption levels. Melt separation machines move plastic flakes along a conveyor or hot roller while heat is applied to separate material according to melting point.
Pelletizing Machines
Pelletizing reclaimed plastic is the final step in most recycling processes. Converting post-consumer plastic into pellets allows for easier distribution and remanufacturing, and ultimately benefits the speed and effectiveness of reintroducing recycled plastic into industrial manufacturing. single or double screw extruders are used at this stage Single screw extruders rely on pumping action and shear to shape plastic, while double screw extruders perform more of a mixing function with lower shearing force to create a compound material. Ventilation and vacuum pumps may be required to regulate the degassing effects.
Reusing of plastic