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Page 1 of 3 Name: [Block capitals] Mr. I C Plenty Code/Specification used: API 1104 Welding position: Flat /PA
I C Plenty
001
Welding process:
MMA/SMAW
A
20 90
140
B
180
12
Arc strike 30
15
10
46 Under fill
60
Undercut >1.0 mm
Slag inclusion Excess weld height : 3mm. Weld width: 12-14mm Toe blend: Poor. Misalignment: 2mm Spatter or scale on the pipe surface Lack of side wall fusion
Excess weld height : 4mm. Weld width: 12-14mm Toe blend: Poor. Misalignment : 1mm Spatter or scale on the pipe surface Slag
120
15
38
Mechanical Damage
Excess weld height : 4mm. Weld width: 12-14mm Toe blend: Poor. Misalignment : 2mm Spatter or scale on the pipe surface
Excess weld height : 5mm. Weld width: 12-14mm Toe blend: Poor. Misalignment: 1mm Spatter or scale on the pipe surface
Burn through
A
20 90
140
B
180
40
C
60
15
10
Penetration height : 5mm. Toe blend: Poor Misalignment : 1mm Scale on the pipe surface
Penetration height : 3mm. Misalignment : 2mm Spatter on the pipe surface Lack of root fusion
C
120
D
120
Root Undercut <1.0mm Penetration height: 2mm. Misalignment : 2mm Spatter on the pipe surface
38
5) Make any observations, such as recommendations for further investigation for crack-like imperfections.
Copyright 2005, TWI Ltd
SPECIMEN NUMBER
EXTERNAL DEFECTS
Defect Type
Pipe/Plate Section 1
Section/ Table No 4
A-A
A-A A-A A-A
7.8.2
7.8.2 7.8.2 7.9.2
Slag Inclusions
Undercut Surface Porosity Cracks/Crack-like defects Lack of fusion Arc strikes Mechanical damage Laps/Laminations Misalignment (Linear)
A-A
A-A A-A A-A A-A A-A A-A A-A A-A
70mm long
1.5mm depth 1.5mm 40mm 22mm 30x25 NONE NONE 2mm
None
0.8mm 2mm NONE 25mm ---------------------------------3mm
7.8.2
9.7.2 Table 4 9.3.9.3 9.3.10 9.3 Not specified --------------------7.2
Reject
Reject Accept Reject* Accept Reject** Accept Accept Accept
A-A
N/A
------------
----------
Accept
Root Defects
EXTERNAL DEFECTS
Defect Type Pipe/Plate Section 1 A-A A-A A-A A-A A-A A-A A-A A-A A-A A-A
Defects Noted
Accumulative Total 2 2mm 4mm 50mm 20mm 2mm depth 0.5mm NONE 70mm long 1.5mm NONE
Misalignment Excessive Root Penetration Incomplete Root Penetration Lack of Root Fusion Root Concavity Root Undercut Cracks/Crack-like defects Slag inclusions Porosity Laps/Laminations
This *pipe/plate has been examined to the requirements of code/specification API 1104................. and is accepted/rejected accordingly. Comments: * Request MPI testing. ** Recommend arc strikes are ground flush prior to MPI testing for cracks. *** Radiography Required
I C Plenty
REMEMBER!
TERMINOLOGY: Use standard terms. Do not use abbreviations. ACCURACY:
PRACTICAL PIPE.
QUESTIONS ?
1 2 3 4
5 6
Internal alignment
Porosity:
Cracks: Lack of fusion:
9.3.9 page 24
9.3.10 page 24 9.3.4 page 22
A.5.3 page 55
Not referenced Not referenced