PIPENET Presentation Process & Power Industry (ALL)

PIPENETTM - Leading the Way in Fluid Flow Analysis
SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Web: www.sunrise-sys.com
SUNRISE SYSTEMS, UK
PIPENET VISION
DETAILED DEMONSTRATION AND DISCUSSION OF APPLICATIONS
PRESENTATION OUTLINE
Introduction
Transient Module Detailed Demonstration and Discussion of Applications Spray/Sprinkler Module Detailed Demonstration and Discussion of Applications Standard Module Detailed Demonstration and Discussion of Applications
PIPENET VISION
INTRODUCTION
WHAT IS PIPENET
PIPENET is a powerful software tool for rapid flow analysis of pipe and duct networks.
Standard Module
Spray/Sprinkler Module
Transient Module
Three modules ensure that, no matter how extensive or complex your network,
PIPENET will perform.
THE MODULES OF PIPENET

Standard Module General purpose flow analysis applications. systems and HVAC systems
Utility
Spray/Sprinkler Module Design of fire protection systems in compliance with NFPA rules Transient Module Dynamic analysis of pipe networks, along with the calculation of hydraulic transient forces.
HISTORY
PIPENET has its origins at the University of Cambridge in the 70s

Computer Aided Design Centre (AVEVA) bought the rights to PIPENET in 1979 Sunrise Systems was set up in 1985 to specialise in the further development of PIPENET Head Office in Cambridge, UK
THE PEDIGREE OF PIPENET

PIPENET is the industry standard software product in the U.K. and many other parts of the world.
PIPENET has a key role in improving design optimisation and safety standards in the oil&gas industry
Over 2000 users world-wide. PIPENET has been in industrial use for over 26 years User Friendliness is high priority PIPENET is constantly being updated and enhanced, putting us at the forefront of pipework and pipeline design technology. Technical support is a key aspect of company culture SUNRISE SYSTEMS is accredited with ISO 9001.
HOW TO LEARN PIPENET

Help Manual
Seminar and Training Course Demos

Introduction Demo Unique Features & Usage Tips Demos
Standard Module Spray/Sprinkler Module Transient Module
Training Demos
PIPENET News
PIPENET VISION TRANSIENT MODULE DETAILED DEMONSTRATION AND DISCUSSION OF APPLICATIONS

Why Using Transient Module Transient Module Applications and Examples in Process Industry Transient Module Applications and Examples in Power Industry
Why Using Transient Module

This section is aimed at raising the profile of using PIPENET TRANSIENT in the minds of
Managers
Operators
Plant owners Designers Installers
Why Using Transient Module National Codes and Standards

Many National Codes and Standards have requirements to design piping systems to take into account the effects of occasional loads such as pressure transients in systems. This is not only concerns positive pressures but also negative pressures. Full vacuum can occur when there is column separation in a pipeline. This commonly occurs when there is a loss of power or rapid closure of an upstream valve. Thin wall ferrous and low stiffness thermoplastic pipe may be subjected to the occurrence of buckling due to vacuum.
Why Using Transient Module Types of Damage from Surge

There are two categories of damage that arise from surge events
Catastrophic failure of the pipeline or equipment Fatigue damage to pipelines, equipments and supports

Catastrophic Failure of the Pipeline or Equipment
Pipelines have been known to fail catastrophically as a result of surge events. The failure may take the form of a pipe burst or a pipeline collapse from buckling. The consequences could be
1. Delay to completion of the project 2. Plant and equipment non availability to the process and thus loss of earnings 3. Environmental damage 4. Personal injury 5. Loss of reputation and branding 6. Loss of future work from the client 7. Damage to other properties, injuries to the public 8. Increased insurance premiums

Fatigue Damage to Pipelines, Equipments and Supports
Pipeline
1. The derating of pipeline materials occurs because of the fatigue that occurs. To overcome the potential of fatigue failure increased pipe wall thickness is required to reduce the stress level in the pipe wall. 2. Pipeline accessories may fail to fatigue damage. These include leaking gaskets, valve body, seal or gasket failure, instrument failure or pipe support failure.
Equipments
Damage to equipment may mean that a process is offline whilst replacement equipment is installed. The on-costs can be many times the primary price of the equipment alone.

Equipments (cont.)
Pumps
1. Pumps can suffer damage to the seals, bearings, impeller, shaft and casing from surge events. 2. In todays world of high speed small frame pumps the relatively small nozzles are particularly vulnerable if the piping is not correctly supported or isolated. 3. Seals are damaged as a negative pressure may lift the seal face and allow solids to enter. This will lead to wear and consequential leaks. 4. Cast iron bodied pumps can fail because of the stress reversals in a fatigue situation. Cast iron is particularly weak in tension. 5. A surge event may create vortexing that results in loss of prime to a pump system.

Equipments (cont.)
Valves
1. Valves can be damaged by fatigue such their seats will allow fluid to pass and thus not isolate as designed. Gland seals are likely to leak requiring the retightening of the gland or complete re packing. 2. Control valves may be susceptible to loss of control during a surge event. 3. Control valves have parts that are more likely to be damaged. Such items as positioners or other electronic components are vulnerable. 4. Check valve seats may be damaged and thus leak. This results in a waste of energy in duty/standby pump arrangements as fluid is recirculated. Shafts and pins have been known to fail due to fatigue. 5. There have also been incidents of the flaps in a dual flap check valve failing completely and lodging is some other process equipment causing blockages. 6. Air release/ vacuum valves usually have small components or floats that can be damaged by pressures in excess of design or severe vibration resulting from surges.

Equipments (cont.)
Valves
7. Relief valves may discharge as a result of a surge event. If this occurs frequently the seat may fail from fatigue. 8. If the valve is buried it becomes a major exercise to replace.
Pipe Supports
1. The vibration resulting from a series of surge events can cause the pipe support to damage the external surface of the pipe material and result in a leak. 2. Pipe supports secured to concrete or steel structures can fail at the fasteners as a result of fatigue. 3. Concentrated masses such as valves may be excited by surge events and cause damage to the piping material.
Why Using Transient Module Consequences of Fatigue Damage

Emergency call out resources Alternate supply lines Increased maintenance costs Increased investment in maintenance resources Complaints procedures Standby equipment Increased level of spares holding Possible special freight arrangements for remote sites Increased insurance premiums OH&S and industrial relations problems (Occupational Safety and Health)

Significant Devices in a System that Contribute to Surge
Pumps
A parameter used in the surge analysis of a pump system is the moment of inertia (MOI) of the pump, fluid and motor rotating elements.
Check Valves
The type of check valve used has a great bearing on the pressure transients that can occur in a system.
Air/Vacuum Release Valves The air/vacuum release valves used on pipelines come in many forms of complexity.

Photos of Damage on a Pipeline System from Customer



Why Dont Engineers Undertake Surge Analysis?
You may well ask why engineers dont carry out a water hammer analysis. Could it be that:
There is difficulty in undertaking the calculations using the graphical techniques of yesteryear or modern software of today? You dont have the software and these specialist tools are not easy to obtain funding approval for in a large company? Employ a specialist who does! It is not understood whether it is an art or a science? Need to increase your knowledge? Fear of the unknown and you were not taught the subject at university? Failures dont appear to be frequent, but consider that most events are buried in confidentiality agreements following litigation.
TRANSIENT MODULE APPLICATIONS IN PROCESS INDUSTRY

Transient Analysis of Pipelines Firewater Systems
Water Injection Systems

Cooling Water Systems Loading and Unloading Systems Generating Loads for Pipe Stress Analysis

TRANSIENT MODULE APPLICATION SURGE ANALYSIS OF A LARGE COOLING WATER SYSTEM NANHAI PETROCHEMICAL PLANT, CHINA


KEY POINTS
One of the Biggest Petrochemical Plants Main Header Is 2.0 M Diameter Plant Has 4 Systems in Parallel Cooling Water System Uses GRP Open System With Cooling Tower Slow Valve Closure Necessary 240 Sec Severe Oscillations After Valve
Valve Closure Scenario Pump Trip Scenario

SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.: +44 1223 441311 Fax: +44 1223 441297
OBJECTIVES
Reduce Oscillations To Less Than 1 Bar
Keep Pressure Surge to Less Than 8 Barg

Optimise Valve Closure Time
E-mail: pipenet@sunrise-sys.com Web: www.sunrise-sys.com

Downstream pressure with 240 sec closure

Downstream pressure with 40 sec closure


Pressure Range with 240 Sec Valve Closure

Pressure Range with 60 Sec Valve Closure

CONCLUSIONS
Pressure Range Is Below 1 Bar Maximum Pressure Is Below 8 Barg 240 Sec Valve Closure Time Is Necessary

TRANSIENT MODULE APPLICATION OFFSHORE FIREWATER SYSTEM NOWROOZ OFFSHORE PLATFORM COMPLEX, IRAN

KEY POINTS
Operator Is Shell, In Offshore Iran Two Sister Platform Complexes Soroosh (3 Platforms) And Nowrooz (2 Platforms) The Firewater Ringmain Is Made Of GRP Pipes
Pressure Controlled Deluge Valves Were Used

Bridge Connection Between The Platforms. (So There Is Large Volume)

OBJECTIVES
To calculate the maximum pressure surges and check if they are within the limit deluge valve closure, deluge valve opening and pump trip Check the need for vacuum breakers, their position and sizes Check stability of the control valve Calculate hydraulic transient forces for pipe stress analysis, and positioning pipe supports.

POINTS OF SPECIAL INTEREST

Elevation Changes in Offshore Platforms often cause large pressure surges due to cavity formation. Vacuum breakers are used to eliminate them. In this system, the large capacity of the bridge connection between the platforms combined with the elasticity of GRP material was instrumental in reducing the pressure surge. GRP is generally thought to be bad for pressure surge but in this case it was good.

PIPENETTM - Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION SUBSEA PIPELINE SYSTEM ARABIAN GULF ZADCO, ABU DHABI
KEY POINTS
35 Km Pipeline Transporting Oil From Platform To Tank Farm Two Specific Problems
Pipeline Is 25 Years Old And Is Corroded Water Cut In Oil Is High Less Compressible High Pressure Surge
Feasibility Analysis Of Leak Detection System
OBJECTIVES
Determine The Valve Closure Time For Maximum Pressure Of Closed Head Pressure Of Pump Plus 5 Barg Determine The Volume Of Oil Leakage With And Without Leak Detection System
VALVE CLOSURE TIME OF 60 SEC
VALVE CLOSURE TIME 600 SEC LINEAR
VALVE CLOSURE TIME 600 SEC QUADRATIC
CONCLUSION
The shut off valve must be closed no faster than 600 sec in quadratic mode

TRANSIENT MODULE APPLICATION JETTY LOADING SYSTEM ENGINEERING COMPANY, KOREA

KEY POINTS
5700 M Pipeline From Refinery to Ship
Carrying Lube Oil

Maximum Pressure Is Limited to 15 Barg
Environmental Considerations Are Crucial

Planned Shut Down As Well As Emergency Shut Down Need to Considered

OBJECTIVES
To reduce the maximum pressure to 15 barg. Consider alternative strategies for reducing the pressure surge. Determine the best position for the surge relief device Calculate the forces on the expansion loop Optimise the size of surge relief valve

ALTERNATIVE STRATEGIES
Two Stage Valve Closure
Use Surge Relief Valve

Use Accumulator

25 Sec Linear Valve Closure

USE OF SURGE RELIEF VALVE

Surge Relief Valve
Petrochemical plant Pipeline Shut off valve (Closes) Jetty
ERC valve (Remains open) Tanker

SURGE RELIEF VALVE, CV = 200 (M3/HR, BAR)

SURGE RELIEF VALVE, CV = 100 (M3/HR, BAR)

SURGE RELIEF VALVE, CV = 25 (M3/Hr, BAR)

SURGE RELIEF VALVE, CV = 10 (M3/Hr, BAR)

POSITIONING OF SURGE RELIEF VALVE, CV = 100 (M3/Hr, BAR)
Surge Relief Valve

POSITIONING OF SURGE RELIEF VALVE, CV = 100 (M3/Hr, BAR)

TWO STAGE VALVE CLOSURE NO SURGE RELIEF VALVE

TWO STAGE VALVE CLOSURE SLOW SECOND STAGE

TWO STAGE VALVE CLOSURE FAST SECOND STAGE

SINGLE STAGE VALVE CLOSURE WITH ACCUMULATOR

SINGLE STAGE VALVE CLOSURE WITH ACCUMULATOR Diameter = 1.0 m, height = 15 m

SINGLE STAGE VALVE CLOSURE WITH ACCUMULATOR Diameter = 0.5 m, height = 10 m

FORCE CALCULATION AT AN EXPANSION LOOP
EXPANSION LOOP
Petrochemical plant
2000M
100M 10M 10M
ERC valve (Remains open) Jetty Tanker
Pipeline Shut off valve (Closes)




TRANSIENT MODULE APPLICATION RAS LAFFAN COMMON COOLING WATER SYSTEM QATAR PETROLEUM

KEY POINTS 1 Most complex cooling water system ever designed Made of GRP material Main header size in Phase 1 of the project was 3.5 m diameter Main header size in Phase 2 of the project was 4.5 m diameter The system has 9 variable speed pumps with pressure control (7 lead, 2 stand by) The system (Phase 1) has 190 vacuum breakers

KEY POINTS 2 Each pump had a capacity of some 48,000 m3/hr, making a total of 336,000 m3/hr There were flow control valves in the system The allowable working pressure had a very narrow range.
Minimum pressure = -0.3 barg Maximum pressure = 6.0 barg
The system has two receiving basins to stop air flowing back into the system if the pumps tripped PIPENET was specified for the project by Qatar Petroleum.

OBJECTIVES
To size the receiving basins To select the vacuum breakers and ensure their adequacy To check the stability of the control systems The users were plants operated by other companies. It was necessary to guarantee availability of water. Optimise the control systems in order to minimise power consumption Safe operation under pump trip and valve closure events.

TRANSIENT MODULE APPLICATION RAS LAFFAN COMMON COOLING WATER SYSTEM, QP ZOOMED VIEW 1

TRANSIENT MODULE APPLICATION RAS LAFFAN COMMON COOLING WATER SYSTEM, QP ZOOMED VIEW 2

TRANSIENT MODULE APPLICATION RAS LAFFAN COMMON COOLING WATER SYSTEM, QP



TRANSIENT MODULE APPLICATION FIREWATER RINGMAIN SYSTEM TRANSIENT ANALYSIS EASTERN BECHTEL CO. LTD.

TRANSIENT MODULE APPLICATION FIREWATER RINGMAIN SYSTEM TRANSIENT ANALYSIS EASTERN BECHTEL CO. LTD. ZOOMED VIEW 1

TRANSIENT MODULE APPLICATION FIREWATER RINGMAIN SYSTEM TRANSIENT ANALYSIS EASTERN BECHTEL CO. LTD. ZOOMED VIEW 2

TRANSIENT MODULE APPLICATION FIREWATER RINGMAIN SYSTEM TRANSIENT ANALYSIS EASTERN BECHTEL CO. LTD.
KEY POINTS Liquefied Natural Gas Plant (LNG) GASCO, Abu Dhabi Mixture of Carbon steel, Lined/Unlined and GRP Complicated bypass valve arrangement Pump Startup with no system running Pump startup with the largest system running Pump trip

TRANSIENT MODULE APPLICATION FIREWATER RINGMAIN SYSTEM TRANSIENT ANALYSIS EASTERN BECHTEL CO. LTD. Monitor Valve Closing Case
TRANSIENT MODULE APPLICATIONS IN POWER INDUSTRY

Turbine Trip/Main Steam System & Re-heat Systems (Hot & Cold)
Safety Valve, Pressure Relief Valve Operation

Pumps in Cooling System Switch or Trip Feed Water Pumps Switch or Trip HP/LP Bypass System Operation Load Change of Boiler Fuel Oil System Cooling Water System Valve Closure Fire Protection System Operation
EXAMPLES OF DAMAGE DUE TO WATER/STEAM HAMMER IN POWER INDUSTRY

Pipe Rupture
This generally happens at flange connections

Structure Damage at Pipe Supports Safety Valve Operating, Turbine Trips and HP/LP Bypass System Operation
Damage to Pump Impeller and Valve Unit

Cooling Water Systems Unstable Operating Conditions Boiler fuel oil system Vibration and Noise
HOW TO ALLEVIATE WATER/STEAM HAMMER

Correct Valve Size neither too big nor too small

Longer Operating Time Valve Closure Suitable Valve Characteristic Curve Avoid Ball Valve Surge Protection Devices Check Valve Vacuum Breaker Valve Accumulator Surge Tank
PIPENETTM - Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION 600 MW SUPERCRITICAL UNIT MAIN STEAM SYSTEM, CHINA
HP Bypass
Boiler
HP Turbine
PIPENETTM - Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION 600 MW SUPERCRITICAL UNIT HOT REHEATING SYSTEM, CHINA
Condenser Boiler
MP Turbine
PIPENETTM - Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION 900 MW SUPERCRITICAL UNIT HOT REHEATING SYSTEM, CHINA
Boiler
HP Turbine
PIPENETTM - Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION TURBINE TRIP
KEY POINTS
600~900 MW Supercritical Unit P91 Dn300/420 Main Steam Pipes in 600 MW Unit P91 Dn800 Hot Reheat Pipes in 900 MW Unit Quick Valve Closure Necessary 0.15~0.20 Sec Severe Dynamic Forces Are Produced After Valves Close Dampers Are Used to Stand Hydraulic Transient Forces
OBJECTIVES
Estimate Dynamic Forces Caused by Valve Quick Closure. Calculation Results Can Be Used by Stress Analysis Software, such as Caesar II, to Evaluate Safety of System. Protect Turbine, Boiler, HP/LP Bypass Valves, Pipes, etc.
Optimize Supports and Dampers.
CONCLUSIONS
Maximum Dynamic Force in A 40 m Dn400 Straight Pipe Can Reach Up to 290 KN in 600MW Supercritical Main Stream System. Maximum Dynamic Force in A 30 m Dn800 Straight Pipe Can Reach Up to 90 KN in 900MW Supercritical Hot Reheat System.
PIPENETTM - Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION 300 MW SUBCRITICAL UNIT FUEL OIL SYSTEM, CHINA
PIPENETTM - Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION FUEL OIL SYSTEM
KEY POINTS
300 MW Subcritical Boiler with 3X4 Oil Guns. Oil Guns Are Operated Group by Group without Regulation. Oil Guns Will Lose Pressure and Fuel During Pump Switch or New Oil Guns Are Put into Use.
Oil Guns May Extinguish If Oil Pressure Drop Below The Allowed Minimum Level.
Minimum Allowed Pressure Before Oil Guns Is 10 Barg .
OBJECTIVES
Valid the Start-up Procedure of Oil Guns. Avoid Oil Guns Extinguishing and Protect Boiler. Optimize Accumulators to Stabilize Oil Pressure. Optimize Control System.
PIPENETTM - Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION FUEL OIL SYSTEM Scenario 1: Open Four Oil Guns Simultaneously
PIPENETTM - Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION FUEL OIL SYSTEM Scenario 1: Open Oil Guns
CONDITIONS Bottom (A Level) Oil Guns Are Opened. Top (C Level) Oil Guns Are Closed. Middle (B Level) Oil Guns Are Opened Simultaneously in 3 Seconds. Return Oil Is Controlled at 25 Bar Using A PID Controller.
PIPENETTM - Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION FUEL OIL SYSTEM Scenario 1: Open Oil Guns (1B - 4B) in 0.3s
Oil pressure recovery time is about 20 seconds Oil return control valve changes position from 61.5% to 39.5%.
Flowrate at bottom oil guns decreases about 4.1% Minimum pressure at bottom oil guns is 21.7 bar.
Flowrate at middle oil guns increases to 1750 kg/hr Minimum pressure at middle oil guns is 20.75 bar.
PIPENETTM - Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION FUEL OIL SYSTEM Scenario 2: Oil Pump Switch
CONDITIONS All Oil Guns Are Opened. Return Oil Is Controlled at 25 Bar Using A PID Controller. Oil Pump A Trip in 4 Seconds. Oil Pump B Start-up Automatically When The Pressure in Supply Line Is Below 25 Barg.
Oil pressure recovery time is about 15 seconds Minimum pressure at oil return line is 10.5 barg.
Minimum flowrate at middle oil guns decreases to 1100 kg/hr. Minimum pressure at middle oil guns decreases to 8.5 barg.
Minimum pressure at supply drops to 13 barg.
PIPENETTM - Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION FUEL OIL SYSTEM Scenario 3: Accumulator Installed On Supply Line
PIPENETTM - Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION FUEL OIL SYSTEM Scenario 3: Accumulator Installed on Supply Line
CONDITIONS Same as Scenario 2 but A 280L Accumulator Is Installed on Supply Line.
PIPENETTM - Leading the Way in Fluid Flow Analysis TRANSIENT MODULE APPLICATION FUEL OIL SYSTEM Scenario 3: Accumulator Installed on Supply Line
Minimum flowrate at middle oil guns decreases to 1600 kg/hr. Minimum pressure at middle oil guns decreases to 18.0 barg.
CONCLUSIONS
Open Oil Guns by The Group of Four Wont Cause Any Problem to The Fuel Oil System. The Supply Pressure of The Oil Guns Is Above 20 barg. Pump Trip and Switch Is A Very Dangerous Case. The Supply Pressure of The Oil Guns May Drop Down to 8.5 barg, Which Is Lower Than The Allowed Minimum Pressure 10 barg. Accumulator Can Stabilize Oil Pressure Efficiently.
PIPENET VISION SPRAY/SPRINKLER MODULE

DETAILED DEMONSTRATION AND DISCUSSION OF APPLICATIONS
PIPENETTM - Leading the Way in Fluid Flow Analysis SPRAY/SPRINKLER MODULE APPLICATIONS
Deluge systems Firewater ring mains Foam solution systems Sprinkler systems

SPRAY/SPRINKLER MODULE APPLICATION TERMINAL FIREWATER RINGMAIN SYSTEM M W KELLOGG, UNITED KINGDOM

SPRAY/SPRINKLER MODULE APPLICATION TERMINAL FIREWATER RINGMAIN SYSTEM M W KELLOGG, UNITED KINGDOM

SPRAY/SPRINKLER MODULE APPLICATION TERMINAL FIREWATER RINGMAIN SYSTEM ZOOMED VIEW

SPRAY/SPRINKLER MODULE APPLICATION AIRPORT HANGAR DELUGE SYSTEM SINGAPORE INTERNATIONAL AIRPORT
891 PIPES 730 NOZZLES

SPRAY/SPRINKLER MODULE APPLICATION AIRPORT HANGAR FIREWATER SYSTEM ZOOMED VIEW

SPRAY/SPRINKLER MODULE APPLICATION OFFSHORE PLATFORM COMPLEX FIREWATER SYSTEM DANF PLATFORMS, DENMARK

SPRAY/SPRINKLER MODULE APPLICATION OFFSHORE PLATFORM COMPLEX FIREWATER SYSTEM DANF PLATFORMS, DENMARK
Gas Platform Complex In Danish North Sea Seven Platforms Connected By Bridge Connections Complete System in One Simulation Input by ISC in Denmark

SPRAY/SPRINKLER MODULE APPLICATION OFFSHORE PLATFORM COMPLEX FIREWATER SYSTEM ZOOMED VIEW

SPRAY/SPRINKLER MODULE APPLICATION OFFSHORE PLATFORM COMPLEX FIREWATER SYSTEM ZOOMED VIEW
PIPENET VISION STANDARD MODULE DETAILED DEMONSTRATION AND DISCUSSION OF APPLICATIONS

Standard Module Applications and Examples in Process Industry
Standard Module Applications and Examples in Power Industry
PIPENETTM - Leading the Way in Fluid Flow Analysis STANDARD MODULE APPLICATIONS IN PROCESS INDUSTRY
Cooling Water Systems
Steam Distribution Systems Ventilation Systems Compressed Air Systems Seawater Systems Closed Loop Systems

STANDARD MODULE APPLICATION REFINERY STEAM DISTRIBUTION SYSTEM RELIANCE INDUSTRIES, INDIA

KEY POINTS Jamnagar refinery is one of the biggest refineries in the world The larger pipes are more than 1 m diameter Calculations done by Bechtel UK Extension to an existing system There are several inputs and outputs The medium is superheated steam

OBJECTIVES
Check Line Sizes and Velocities
Ensure that Minimum Pressure Conditions at Users are Met

Sizing of Deaeration Let Down Control Valve Impact of the Extension to the Existing System

STANDARD MODULE APPLICATION REFINERY STEAM DISTRIBUTION SYSTEM ZOOMED VIEW 1

STANDARD MODULE APPLICATION REFINERY STEAM DISTRIBUTION SYSTEM ZOOMED VIEW 2

STANDARD MODULE APPLICATION REFINERY STEAM DISTRIBUTION SYSTEM ZOOMED VIEW OF RESULTS 1

STANDARD MODULE APPLICATION REFINERY STEAM DISTRIBUTION SYSTEM ZOOMED VIEW OF RESULTS 2
Pressure along path shown in red

STANDARD MODULE APPLICATION PLANT COOLING WATER SYSTEM QATAR PETROLEUM

KEY POINTS
Made of GRP material Main header size in Phase 1 of the project was 3.5 m diameter Main header size in Phase 2 of the project was 4.5 m diameter 9 pumps 7 lead and 2 standby Each pump had a capacity of some 48,000m3/hr, making a total of 336,000 m3/hr

OBJECTIVES
To size the pipes To select the pumps and ensure their adequacy under different conditions To check control systems requirements The users were plants operated by other companies. Guarantee availability of water Optimise the control systems in order to minimise power consumption

STANDARD MODULE APPLICATION PLANT COOLING WATER SYSTEM, QP ZOOMED VIEW 1

STANDARD MODULE APPLICATION PLANT COOLING WATER SYSTEM, QP ZOOMED VIEW 2

STANDARD MODULE APPLICATION PLANT COOLING WATER SYSTEM, QP ZOOMED VIEW OF RESULTS

STANDARD MODULE APPLICATION BRITISH NUCLEAR FUELS EXTRACT VENTILATION SYSTEM

STANDARD MODULE APPLICATION BRITISH NUCLEAR FUELS EXTRACT VENTILATION SYSTEM WITH LEAK
25 mm Hole Leak

KEY FEATURES
Extract Ventilation System Manufacturing Plant for Fuel Elements for Nuclear Power Plant Machining Workshop Each Machine Individually Ventilated Rectangular and Circular Ducts

OBJECTIVES
Maintain sufficient negative pressure at machines
Maintain sufficient flow rate at the machines

Predict the effect of a leak
Effect of change in fan speed

STANDARD MODULE APPLICATION BRITISH NUCLEAR FUELS NATURAL CONVECTION VENTILATION SYSTEM

STANDARD MODULE APPLICATION BRITISH NUCLEAR FUELS NATURAL CONVECTION VENTILATION SYSTEM ZOOMED VIEW
PIPENETTM - Leading the Way in Fluid Flow Analysis STANDARD MODULE APPLICATIONS IN POWER INDUSTRY
Main/Reheat Steam System
Condensate/Feed Water Systems

Cooling Water Systems Steam Distribution Systems Fuel Oil System Ventilation Systems
Compressed Air Systems
STANDARD MODULE APPLICATIONS IN POWER INDUSTRY

Pipe Sizing
Pump Optimize
Pressure Drop Calculation Flow Distribution Calculation
PIPENETTM - Leading the Way in Fluid Flow Analysis STANDARD MODULE APPLICATION 600 MW SUPERCRITICAL UNIT FEED WATER SYSTEM, CHINA
PIPENETTM - Leading the Way in Fluid Flow Analysis STANDARD MODULE APPLICATION FEED WATER SYSTEM
KEY POINTS
600 MW Supercritical Unit. Dn300/450 Feed Water Pipes. 3x50% Feed Water Pump Units. Three High Pressure Heat Exchanger.
Big Heat Exchanger Bypass System.
PIPENETTM - Leading the Way in Fluid Flow Analysis STANDARD MODULE APPLICATION FEED WATER SYSTEM
OBJECTIVES
Select Pipe Size and Calculate Flow Velocity. Optimize Pump Head and Capacity. Valid Minimum Bypass System. Calculate NPSH at Pump Inlet.
PIPENETTM - Leading the Way in Fluid Flow Analysis STANDARD MODULE APPLICATION FEED WATER SYSTEM RESULTS 1: FLOWRATE
PIPENETTM - Leading the Way in Fluid Flow Analysis STANDARD MODULE APPLICATION FEED WATER SYSTEM RESULTS 2: PRESSURE
PIPENETTM - Leading the Way in Fluid Flow Analysis STANDARD MODULE APPLICATION FEED WATER SYSTEM RESULTS 3: VELOCITY

DIFFERENCES BETWEEN PIPENET AND TWO-PHASE FLOW PROGRAMS
ITEM SUNRISE SYSTEMS LIMITED Sunrise Business Park Ely Road Waterbeach Cambridge CB25 9QZ United Kingdom Tel.: +44 1223 441311 Fax: +44 1223 441297 E-mail: pipenet@sunrise-sys.com Web: www.sunrise-sys.com Thermodynamics PIPENET Simple TWO-PHASE FLOW Complex
Network
Complex
Simple
Main Systems
Utility systems, firewater systems, surge analysis Steady state (Design), Transient state (Analysis) Fast input of complex networks Fast calculations and reliable results
Two-phase flow pipelines, process lines Steady State
Main applications
Priority 1
Good thermodynamics
Priority 2
Reliable results

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PIPENETTM - Leading the Way in Fluid Flow Analysis

PIPENETTM - Leading the Way in Fluid Flow Analysis

PIPENETTM - Leading the Way in Fluid Flow Analysis

PIPENETTM - Leading the Way in Fluid Flow Analysis

PIPENET will perform.

PIPENETTM - Leading the Way in Fluid Flow Analysis

THE MODULES OF PIPENET

PIPENETTM - Leading the Way in Fluid Flow Analysis

PIPENET has its origins at the University of Cambridge in the 70s

PIPENETTM - Leading the Way in Fluid Flow Analysis

THE PEDIGREE OF PIPENET

PIPENETTM - Leading the Way in Fluid Flow Analysis

HOW TO LEARN PIPENET

Seminar and Training Course Demos

PIPENETTM - Leading the Way in Fluid Flow Analysis

PIPENET VISION TRANSIENT MODULE DETAILED DEMONSTRATION AND DISCUSSION OF APPLICATIONS

PIPENETTM - Leading the Way in Fluid Flow Analysis

Why Using Transient Module

PIPENETTM - Leading the Way in Fluid Flow Analysis

Why Using Transient Module National Codes and Standards

PIPENETTM - Leading the Way in Fluid Flow Analysis

Why Using Transient Module Types of Damage from Surge

PIPENETTM - Leading the Way in Fluid Flow Analysis

Why Using Transient Module

PIPENETTM - Leading the Way in Fluid Flow Analysis

Why Using Transient Module

PIPENETTM - Leading the Way in Fluid Flow Analysis

Why Using Transient Module

PIPENETTM - Leading the Way in Fluid Flow Analysis

Why Using Transient Module

PIPENETTM - Leading the Way in Fluid Flow Analysis

Why Using Transient Module

PIPENETTM - Leading the Way in Fluid Flow Analysis

Why Using Transient Module Consequences of Fatigue Damage

PIPENETTM - Leading the Way in Fluid Flow Analysis

Why Using Transient Module

PIPENETTM - Leading the Way in Fluid Flow Analysis

Why Using Transient Module

PIPENETTM - Leading the Way in Fluid Flow Analysis

Why Using Transient Module

PIPENETTM - Leading the Way in Fluid Flow Analysis

Why Using Transient Module

PIPENETTM - Leading the Way in Fluid Flow Analysis

Why Using Transient Module

PIPENETTM - Leading the Way in Fluid Flow Analysis

TRANSIENT MODULE APPLICATIONS IN PROCESS INDUSTRY

Transient Analysis of Pipelines Firewater Systems

Water Injection Systems

PIPENETTM - Leading the Way in Fluid Flow Analysis

PIPENETTM - Leading the Way in Fluid Flow Analysis

PIPENETTM - Leading the Way in Fluid Flow Analysis

Valve Closure Scenario Pump Trip Scenario

PIPENETTM - Leading the Way in Fluid Flow Analysis

Reduce Oscillations To Less Than 1 Bar

Keep Pressure Surge to Less Than 8 Barg

E-mail: pipenet@sunrise-sys.com Web: www.sunrise-sys.com

PIPENETTM - Leading the Way in Fluid Flow Analysis

Downstream pressure with 240 sec closure

PIPENETTM - Leading the Way in Fluid Flow Analysis

Downstream pressure with 40 sec closure

PIPENETTM - Leading the Way in Fluid Flow Analysis

PIPENETTM - Leading the Way in Fluid Flow Analysis

Pressure Range with 240 Sec Valve Closure

PIPENET Presentation Process & Power Industry (ALL)

PIPENET Presentation Process & Power Industry (ALL)